Processing Line Equipment

Product Details:

We offer a good quality of Spices Processing Equipment.Hammer mills: This spice business equipment is used for grinding whole spices into a coarse or fine powder. Impact mills: Impact mills are also great for grinding spices into powder form. Roller mills: This spice machine makes it easier to grind spices. It is used for crushing spices before grinding.

Product Details:

We offer a good quality of Chilli Processing Equipment.It includes chili washing machine,chili air dryer(optional),chili punch(optional),chili dryer,chili color sorter,chili tail remover,chili grinder,chili powder packaging machine and other equipment. The chili processing line can also be used for other spices such as garlic, ginger, onion, etc.

Additional Information:

• Delivery Time: 30 days

Product Details:

Shiva Engineers is dedicated to the design and manufacture of high-quality stainless-steel tube in tube heat exchanger.
the safety design of special and exclusive door is incorporated into all models in the range.  all the machinery is carefully designed and certified in compliance with iso standards related to machine safety and electrical and electromagnetic compatibility regulations.
the control systems use plcs and hmis, although they can be supplied with siemens/standard make components.  
shiva engineers use only incorporates heat exchangers, pumps, sensors, data recorders (video & paper), motors, drives, valves and instrumentation of standard make components.
Features
easy to drain and clean 
No risk of cross-contamination 
Hygienic design 
Use of corrugated pipe for high heat exchanger 
Easy to maintenance 
Easy to operate 
Use of material for hygienic purpose is ss 304 or ss 316 
Automatic / semiautomatic 
Applications
These units are used in food processing like conjunction with a wide range of products, including milk, cream water, yellow fats, whole egg, egg white, egg yolk, fruit puree, baby food, many kind of fruit juices containing pulp and fibers, fruit concentrates, beer mash, tomato juice and nectar, protein solutions, yeast and soft drinks. This unit also used in pharmaceutical as well as chemical industry
Capacity
Various capacity available, which depends on the product starting from 250 to 5000 lph and also as per customer requirements.

Product Details:

Fruit Juices are made from Fruit pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.
Complete sets of Fruit Juice / Beverages and soft drinks Production Line:
1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization / Automatic Juice Pasteurizer
8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling Cap Sealing Machine
In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.
Concentrated Mango Juice Processing Plant

Product Details:

Mango Juices are made from Mango pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.
Complete sets of Fruit Juice / Beverages and soft drinks Production Line:
1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization / Automatic Juice Pasteurizer
8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling Cap Sealing Machine
In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.
Concentrated Mango Juice Processing Plant

Product Details:

This machine uses brush rolling principle and the machine is widely used for washing and peeling round, oval fruits and vegetables.
Such as ginger, carrot, sweet potato, potato.
The machine can wash or peel by change brush rollers.
According to the features of the products, the brush washing machine can be equipped with stiff or soft brush to avoid the damage to the products.
With the rolling of the brushes, it can help achieve the results of cleaning and peeling through the friction between the brushes and products.
This machine can separate cleaning, also can clean, peeling work together at the same time.
Equipment beautiful appearance, convenient operation, cleaning peeling of large volume, high efficiency, energy consumption is small, can work continuously.
Brush roll material through special processing, durable, the equipment is made of high quality stainless steel production.
MOC:- S.S 304 
Capacity :- 200-500 Kg/Hr 

Additional Information:

• Delivery Time: 1 Month

Product Details:

This machine uses brush rolling principle and the machine is widely used for washing and peeling round, oval fruits and vegetables.
Such as ginger, carrot, sweet potato, potato.
The machine can wash or peel by change brush rollers.
According to the features of the products, the brush washing machine can be equipped with stiff or soft brush to avoid the damage to the products.
With the rolling of the brushes, it can help achieve the results of cleaning and peeling through the friction between the brushes and products.
This machine can separate cleaning, also can clean, peeling work together at the same time.
Equipment beautiful appearance, convenient operation, cleaning peeling of large volume, high efficiency, energy consumption is small, can work continuously.
Brush roll material through special processing, durable, the equipment is made of high quality stainless steel production.
MOC:- S.S 304 
Capacity :- 200-500 Kg/Hr 

Product Details:

This machine uses brush rolling principle and the machine is widely used for washing and peeling round, oval fruits and vegetables.
Such as ginger, carrot, sweet potato, potato.
The machine can wash or peel by change brush rollers.
According to the features of the products, the brush washing machine can be equipped with stiff or soft brush to avoid the damage to the products.
With the rolling of the brushes, it can help achieve the results of cleaning and peeling through the friction between the brushes and products.
This machine can separate cleaning, also can clean, peeling work together at the same time.
Equipment beautiful appearance, convenient operation, cleaning peeling of large volume, high efficiency, energy consumption is small, can work continuously.
Brush roll material through special processing, durable, the equipment is made of high quality stainless steel production.
MOC:- S.S 304 
Capacity :- 200-500 Kg/Hr 

Product Details:

Spiral Washer is the perfect solution to wash a high capacity of delicate washing and cleaning of Leafy Product.
Flotation – removing of particles, either lighter or heavier than the product, e.g. leaves, straw, stones, sand, etc. A pipe system with nozzles to flotation and improves the quality of the washing process.
Cleaning of seed with water flow.
Removal / trapping of stones and other heavy parts.
Two stage vibratory sieving, removing of too big or small parts.
Recirculating of water with effective system of water cleaning.
MOC Stainless steel AISI 304.
Production Range  :  Min 500 Kg /Hr  Max 2000 Kg/Hr.
Washer is the perfect solution to wash a high capacity of delicate leafy products.

Product Details:

Spiral Washer is the perfect solution to wash a high capacity of delicate washing and cleaning of Leafy Product.
Flotation – removing of particles, either lighter or heavier than the product, e.g. leaves, straw, stones, sand, etc. A pipe system with nozzles to flotation and improves the quality of the washing process.
Cleaning of seed with water flow.
Removal / trapping of stones and other heavy parts.
Two stage vibratory sieving, removing of too big or small parts.
Recirculating of water with effective system of water cleaning.
MOC Stainless steel AISI 304.
Production Range  :  Min 500 Kg /Hr  Max 2000 Kg/Hr.
Washer is the perfect solution to wash a high capacity of delicate leafy products.

Product Details:

PEA PODDER
We can provide complete Pea lines for the processing of green peas, -IQF for capacities between 1 and 5 tons/hr. Our experience includes solutions for all steps of the processing of podded raw material:
Suitable for separation of grains from the pods.
Machine, rotor, beater blades etc; are made out of S.S.304.
Conveyor is fitted with S.S rollers, flanged bearing on one side and take-up bearing on the other side for tensioning.
The apron conveyor belt is made out of food grade PVC quality.
The conveyor belt is endless.
The liners, guards, covers, hoppers, etc. are made out of S.S. 304.
Reliability of vegetable processing machines, hygiene, precision and a long life.

Additional Information:

• Delivery Time: 30 days

Product Details:

ROTARY FRUIT & VEGETABLE WASHER
Rotary type with drum suitable for washing fruits / vegetables potatoes, carrots etc through jet water spray
This machine will be adequate to remove dirt, soil, small insects, formed fungus and residues of fertilizers.
It is suitable for washing Ginger, Carrot, Potato
The machine is simple in design, rotating drum inside and conveying material itself.
Continuous washing operation Sturdy construction.
Stainless Steel 304 angle / SQ Tube Frame.
Capacity from 500 Kg/Hour To 2000 Kg/Hour for the continuous lines.
Washing system completely manufactured in AISI 304 Stainless Steel

Product Details:

Rotary type with drum suitable for washing fruits / vegetables potatoes, carrots etc through jet water spray

This machine will be adequate to remove dirt, soil, small insects, formed fungus and residues of fertilizers.

Capacity from 500 Kg/Hour To 2000 Kg/Hour for the continuous lines.

Washing system completely manufactured in AISI 304 Stainless Steel

BUBBLE WASHING MACHINE,
TOMATO WASHER, MANGO WASHER,
FRUIT AND VEGETABLE WASHING MACHINE
GINGER WASHING MACHINE ,
GUAVA WASHING MACHINE / GUAVA WASHER
BATCH TYPE WASHING TANK

Product Details:

ROTARY FRUIT & VEGETABLE WASHER

Rotary type with drum suitable for washing fruits / vegetables potatoes, carrots etc through jet water spray

This machine will be adequate to remove dirt, soil, small insects, formed fungus and residues of fertilizers.

Capacity from 500 Kg/Hour To 2000 Kg/Hour for the continuous lines.

Washing system completely manufactured in AISI 304 Stainless Steel

BUBBLE WASHING MACHINE,
TOMATO WASHER, MANGO WASHER,
FRUIT AND VEGETABLE WASHING MACHINE
GINGER WASHING MACHINE ,
GUAVA WASHING MACHINE / GUAVA WASHER
BATCH TYPE WASHING TANK
leafy vegetables vegetable washer, washing machine,
high jet fruit washing machine
bubble washing machine,
tomato washer, mango washer,
fruit and vegetable washing machine
ginger washing machine ,
guava washing machine / guava washer
batch type washing tank
Leafy vegetable Washer 
Carrot, Potato, Beet root washing machine
vegetable washing unit
vegetable washing machine
Drum Washer

Product Details:

We offer complete and continuous washing line for fruits and vegetables to be processed in puree and or juice.

Capacity from 0.25 mt/hr to 20 mt/hr for the continuous lines.
Washing system completely manufactured in AISI 304 stainless steel and equipped with blower.
Sorting line with belt or rollers equipped with motor variator to adjust the speed.
We also produce batch type washing unit for small production capacity.

The main components of the washer are:

1. S.S Tank
2. P.P/S.S Belt
3. Pump
4. Gearbox Motor
5. Blower
6. Special nozzles for fresh water spray
7. Overflow drum

 

Suitable for through, efficient, washing of most varieties of fruits vegetables (Mango, Tomato, Ginger Pineapple Apple Citrus Guava etc.)

The fruits vegetables to be washed are feed to large Stainless Steel tank, where they are soaked in water subjected to thorough agitation by means of a powerful blower, to loosen dirt, dust such other foreign particles.

The product is Pushed by water jet then picked up by a stainless steel conveyor/ polyvinyl/ chloride perforated slat conveyor, subjected to powerful sprays of fresh water for further through cleaning.

Depending upon the types of fruits vegetables to be washed, the process conditions through put required, fruit vegetable washers of different model, designs materials of construction can be supplied as per specific requirement.

Product Details:

Mango Pulp Refining
Separation of Mango Pulp & Fibers
Designed for extracting the pulp of most fruits & vegetables such as mangoes, guavas, peaches, tomatoes, bananas, etc.
The Pulper cum finisher is used for extraction of pulp by separating skin and fiber from fruits.
The unit consists of brushes & beaters, which give a combined beating, & brushing action.
The unit can also be supplied with four beaters or four brushes, depending upon the fruits to be handled.
The gap between the sieve & the brushes & beaters can be adjusted to suit different types, sizes & qualities of products to be pulped.
The sieve is available in perforations of different sizes
The workings of the machine depend upon type, size and quality of the product to be pulped.
Capacity: - Min 500 Kg /Hr Max 10 Ton 

 

Product Details:

Flotation Washer is the perfect solution to wash a high capacity of delicate washing and cleaning of green peas, sweet corn or other types of seeds.
Flotation – removing of particles, either lighter or heavier than the product, e.g. leaves, straw, stones, sand, etc. A pipe system with nozzles to flotation and improves the quality of the washing process.
Cleaning of seed with water flow.
Removal / trapping of stones and other heavy parts.
Two stage vibratory sieving, removing of too big or small parts.
Recirculating of water with effective system of water cleaning.
MOC Stainless steel AISI 304.
Production Range  :  Min 5000 Kg /Hr  Max 30.000 Kg/Hr.
asher is the perfect solution to wash a high capacity of delicate leafy products.

Product Details:

This machine uses brush rolling principle and the machine is widely used for washing and peeling round, oval fruits and vegetables.
Such as ginger, carrot, sweet potato, potato.
The machine can wash or peel by change brush rollers.
According to the features of the products, the brush washing machine can be equipped with stiff or soft brush to avoid the damage to the products.
With the rolling of the brushes, it can help achieve the results of cleaning and peeling through the friction between the brushes and products.
This machine can separate cleaning, also can clean, peeling work together at the same time.
Equipment beautiful appearance, convenient operation, cleaning peeling of large volume, high efficiency, energy consumption is small, can work continuously.
Brush roll material through special processing, durable, the equipment is made of high quality stainless steel production.
MOC:- S.S 304 
Capacity :- 200-500 Kg/Hr 

Product Details:

Fruit Juices are made from Fruit pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.
Complete sets of Fruit Juice / Beverages and soft drinks Production Line:
1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization / Automatic Juice Pasteurizer
8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling Cap Sealing Machine
In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your  desired shape and size.
Concentrated Mango Juice Processing Plant

Product Details:

Suitable for heating and pasteurization of liquids (Mango, Tomato and Fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator.
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature.
Materials in contact with liquids are in AISI 316 stainless steel.

Pasteurization basically consist of making the product (dairy products, creams, juices, concentrates, soups, egg and derivatives or any other type of fluid food) undergo a treatment of controlled temperature increase followed by a cooling down process, thus achieving an optimal sterilization of the product, without losing its organoleptic characteristics, nor its vitamins, nutritive or protein richness.

Automatic Juice Pasteurizer

Product Details:

Suitable to break fruit in fruit jam processing, fruit cream and fruit juice
Suitable also in tomato processing line to make concentrate juice, passata and sauces.
The hammer mill makes the first break then the Refinery separates the skin and seeds from puree pulp.
A heating system can be provided to increase the refiner yield.
The refiner is available with different screens hole in accordance with the output required.
For big capacity plant two Refineries Machine are provided.

The turbo extractor is designed for fine extraction of the fruit mash. It consists of housing, bearing, screen washing system, rotor with stainless blades, stainless screen.

The company also offers sets of equipment such as: service platform made of stainless or black steel, switchboard and transportation system for waste disposal

Production Range  :  Min 5000 Kg /Hr  Max 30.000 Kg/Hr.

Product Details:

Pineapple Slicer 
The complete structure of machine is made up of stainless-steel 304 material.
Pineapple slicer machine is manually operated in nature.
Mechanical drive & mechanism along is used for slicing operation of pineapple fruit.
According to varying diameter of pineapple fruit the machine can be mechanically designed.
Special designed blades is used for slicing of pineapple fruit.
Machine is completely covered from all sides using material SS 304 which prevents any injury during slicing operation.
Slicing thickness of pineapple fruit is adjustable according to requirements in three different thickness.
Machine is safe to operate.
Speed of slicing is adjustable according to requirement.
Easy to maintenance.
Easy to clean by fresh water.
Applicable for fruits ranging in above specification can be used for slicing depending on the quality of fruit used.
Machine can also be designed according to customer requirements.

 

Product Details:

This machine uses brush rolling principle and the machine is widely used for washing and peeling round, oval fruits and vegetables.
Such as ginger, carrot, sweet potato, potato.
The machine can wash or peel by change brush rollers.
According to the features of the products, the brush washing machine can be equipped with stiff or soft brush to avoid the damage to the products.
With the rolling of the brushes, it can help achieve the results of cleaning and peeling through the friction between the brushes and products.
This machine can separate cleaning, also can clean, peeling work together at the same time.
Equipment beautiful appearance, convenient operation, cleaning peeling of large volume, high efficiency, energy consumption is small, can work continuously.
Brush roll material through special processing, durable, the equipment is made of high quality stainless steel production.
MOC:- S.S 304 
Capacity :- 200-500 Kg/Hr 

Product Details:

FRUIT MILL

 

We manufacture different types of fruit mills, which are made of food grade stainless steel.
These fruit mills are designed to crush the fruits and vegetables to extract juice and pulp.

After the tomatoes, Apple, Guava, Carrot, Papaya have been washed and sorted, selected ones are chopped, in this process the tomatoes are processed into small pieces, resulting in a mixture composed of liquid and solid parts.

Sun Engineers chopping system uses a crushing mill containing a rotor that spins and crushes the tomatoes at high speeds.
The resulting paste is pump able and ready to receive the thermal treatment.
Enzymatic inactivation by a thermal treatment will follow.

Consists of shell body having inside serration.
Rotor is also having outside serration.
Product like Tomato, Guava & papaya is crushed in fruit mill.
To make paste.
The machine runs stability and easy to operate.

After the tomatoes have been washed and sorted, selected ones are chopped, in this process the tomatoes are processed into small pieces, resulting in a mixture composed of liquid and solid parts.
Fruit Crusher 
Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

Product Details:

Pineapple Slicer 
The complete structure of machine is made up of stainless-steel 304 material.
Pineapple slicer machine is manually operated in nature.
Mechanical drive & mechanism along is used for slicing operation of pineapple fruit.
According to varying diameter of pineapple fruit the machine can be mechanically designed.
Special designed blades is used for slicing of pineapple fruit.
Machine is completely covered from all sides using material SS 304 which prevents any injury during slicing operation.
Slicing thickness of pineapple fruit is adjustable according to requirements in three different thickness.
Machine is safe to operate.
Speed of slicing is adjustable according to requirement.
Easy to maintenance.
Easy to clean by fresh water.
Applicable for fruits ranging in above specification can be used for slicing depending on the quality of fruit used.
Machine can also be designed according to customer requirements.

Product Details:

This machine uses brush rolling principle and the machine is widely used for washing and peeling round, oval fruits and vegetables.
Such as ginger, carrot, sweet potato, potato.
The machine can wash or peel by change brush rollers.
According to the features of the products, the brush washing machine can be equipped with stiff or soft brush to avoid the damage to the products.
With the rolling of the brushes, it can help achieve the results of cleaning and peeling through the friction between the brushes and products.
This machine can separate cleaning, also can clean, peeling work together at the same time.
Equipment beautiful appearance, convenient operation, cleaning peeling of large volume, high efficiency, energy consumption is small, can work continuously.
Brush roll material through special processing, durable, the equipment is made of high quality stainless steel production.
MOC:- S.S 304 
Capacity :- 200-500 Kg/Hr 

Product Details:

Crate Washer
We are manufacture & exporter of High quality Crate Washer that are used for thorough washing the Crates.
Empty crates are turning and convey to crate washer for cleaning.
Spray heads are distributing around: the outside around the crate, upper and lower, front and back, left and right, all have spray nozzles for water spraying.
Cleaning device is closed type.
In front of the water pump has filter device designed and it's for garbage not to absorb into pump and during the cleaning of filter membrane, it's easy to operate.
Spraying time and calculation method for emapty crate inside
Capacity :- 500 / 1000 Crates/hr.

Product Details:

Crate Washer
We are manufacture & exporter of High quality Crate Washer that are used for thorough washing the Crates.
Empty crates are turning and convey to crate washer for cleaning.
Spray heads are distributing around: the outside around the crate, upper and lower, front and back, left and right, all have spray nozzles for water spraying.
Cleaning device is closed type.
In front of the water pump has filter device designed and it's for garbage not to absorb into pump and during the cleaning of filter membrane, it's easy to operate.
Spraying time and calculation method for emapty crate inside
Capacity :- 500 / 1000 Crates/hr.

Product Details:

A full range of automatic and semi automatic filling units are available for the sterile filling of bags or drums, or bag and drum.

All systems come complete with accurate liquid or pulp metering, and high specification electrical controlling systems to ensure highly accurate and reliable filling even in arduous situations.

All contact parts in 316 stainless steel, and complete with access platform, and roller track for ease of mechanical handling of filled containers.

Easily integrated into the plant CIP systems.

Suitable for the aseptic packaging of food products in preformatted aseptic 3, 5, 10, 20 to 200-kg bags.

working capacity 1000–5000 kg as needed upon request

Construction in AISI 304 stainless steel, sanitary standards.

Characteristics:

• Feed Tank With Agitator
• Transfer Pump
• High Pressure Pump
• Sterilizer, Holder, Concentric Tube Cooler
• Filling Heads
• Label Printer
• Roller Conveyor
• Automatic Washing System (CIP)

Electrical Panel With Synoptic and PLC to Control System Functions.
 

Product Details:

This equipment is mainly used for the pre-pasteurization of liquid products, like fruit pulp, fruit puree, fruit flesh, etc. The usual working temperature can be 55-90.

Specially used for fruit paste (tomato paste, mango puree, banana puree, peach paste, apricot paste, strawberry jam, chili paste, etc.), fruit juice concentrate (apple juice, citrus juice, apple juice, pomegranate juice, etc.), fruit juice/paste with pulp/granules, syrup and other high viscous product.

Firstly heat the product by superheated water till the sterilizing temp, then hold the product under the temp for a period to sterilize the product thoroughly, then cool down into filling temperature by cooling water or with chilled water together as per the product’s processing requirements. The heat exchange medium run in the external layer tube and the product in the internal layer tube.

Suitable for heating and pasteurization of liquids (tomato and fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
Materials in contact with liquids are in AISI 316 stainless steel.
The pre-heater is complete of condense discharge, steam connection pipe.

- Single tube heat exchangers.

They are used for products where it is imperative to keep the solid pieces in suspension or for highly viscous but easy to process products. Smooth, corrugated or textured types can be made.

- Multi tube heat exchangers.

They are used in all cases where the product to process has no specific problems regarding size, homogeneity or viscosity since they are the most advantageous from an economical point of view. Smooth, corrugated or textured types can be made.

- Concentric tube heat exchangers:

They are used to obtain high cooling and heating speeds in products with a high viscosity that have no problems relating to solid pieces in suspension. Smooth, corrugated or textured types can be made.

- Scraped surface heat exchangers / Automatic Juice Pasteurizer

They are absolutely the most flexible and for some products indispensable if you think, for example, of products that tend to stick to walls or that are not homogeneous. They let quite large sized solid pieces through.

Full auto. PLC control system, human machine interface operation and manual buttons as standby so as to online monitor and control the whole system’s running.

Product Details:

Designed for the concentration of tomato and fruit juices (apricot, peach, apple, pear, orange, etc.) by the water evaporation contained into the product.
The evaporated water is eliminated through cooling water into the condenser.

The concentration plants are available in various models:
Single Effect
Double Effect
Triple Effect

The evaporation is carried out under vacuum to reduce evaporation temperature.
In the single effect the steam coming out from product is conveyed directly to the condenser, while in the multiples effect is reutilized to evaporate additional product in the following stadium.

The concentration plant is provided of:

• Vertical exchanger ( steam – product )
• Evaporation chamber
• Connection plant where the product recirculates through centrifugal pumps
• Mixing water condenser
• Electric control panel
• All made in stainless steel.

The concentration plant is equipped with Refractometer that measure continuously the Brix concentration and pilot the outlet product discharge, level controlling loop for each stadium, steam feeding and trap.

Production range: Inlet fresh product: 1.000 – 20.000 Kgs/hour
Concentration Range: 7°-37° Brix.

Product Details:

• Clean-in-place (CIP) is an automated method of cleaning the interior surfaces of pipes, vessels, equipment, filters and associated fittings, without major disassembly. CIP is commonly used for equipment such as piping, tanks, and fillers. CIP employs turbulent flow through piping, and/or spray balls for large surfaces.

Product Details:

Fruit & Vegetable Blancher
Capacity up to 5000 kg/hr 
Blanching process is often used as a treatment to heating vegetables or fruits to inactivate enzymes
To blanch the fruit and vegetable by means of hot water.
This treatment is used, generally, to inactivate some specific enzymes that can damage the product in the following phases of workmanship.
The product is carried by a belt conveyor whose speed is adjustable by manual speed reducer to optimize the processing times according to the production needs.
An automatic system verify the water temperature and drive the heating system made by a steam group
The main components of the blancher are:
Belt for supporting the product;
Electrical gear motor with variable speed;
Group for producing hot water and recirculation in the heat exchanger;
Control panel.

Product Details:

Evaporator
Designed for the concentration of tomato and fruit juices (apricot, peach, apple, pear, orange, etc.) by the water evaporation contained into the product. The evaporated water is eliminated through cooling water into the condenser.

Application

Designed for the evaporation of products with high content of solid matter and / or high viscosity.

Tomato juice concentrate

Fruit concentrate

Tropical fruit concentrate (Mango, Papaya etc.)

Berry fruit concentrate (Strawberries, blueberries, etc.)

Applicable to all food industry sectors where some water content needs to be eliminated from the raw material while keeping its organoleptic properties unaltered.

Evaporation is the elimination of the solvent, in form of vapor, from a solution. For most evaporation systems, the solvent is water and the heat is provided by steam condensation. Therefore, vapor is the unwanted by product and could be recovered (or not) in accordance to its energy value. Thus, evaporation is normally carried out by evaporation a portion of the solvent, producing a concentrated solution.

The Concentration Plants are available in various models :-

Single Effect

Double Effect Forced Circulation Evaporators

Triple Effect

 
The evaporation is carried out under vacuum to reduce evaporation temperature. In the single effect the steam coming out from product is conveyed directly to the condenser, while in the multiples effect is reutilized to evaporate additional product in the following stadium.

The Concentration plant is provided of :-

Vertical exchanger (steam – product)

Evaporation chamber

Connection plant where the product recirculates through centrifugal pumps

Mixing water condenser

Electric control panel

All made in stainless steel. The concentration plant is equipped with Refractometer that measure continuously the Brix concentration and pilot the outlet product discharge, level controlling loop for each stadium, steam feeding and trap. Production range: inlet fresh product: 1.000 – 20.000 Kgs/hour Concentration Range: 7°-37° Brix.

Product Details:

This equipment is mainly used for the pre-pasteurization of liquid products, like fruit pulp, fruit puree, fruit flesh, etc. The usual working temperature can be 55-90.

Specially used for fruit paste (tomato paste, mango puree, banana puree, peach paste, apricot paste, strawberry jam, chili paste, etc.), fruit juice concentrate (apple juice, citrus juice, apple juice, pomegranate juice, etc.), fruit juice/paste with pulp/granules, syrup and other high viscous product.

Firstly heat the product by superheated water till the sterilizing temp, then hold the product under the temp for a period to sterilize the product thoroughly, then cool down into filling temperature by cooling water or with chilled water together as per the product’s processing requirements. The heat exchange medium run in the external layer tube and the product in the internal layer tube.

Suitable for heating and pasteurization of liquids (tomato and fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
Materials in contact with liquids are in AISI 316 stainless steel.
The pre-heater is complete of condense discharge, steam connection pipe.

- Single tube heat exchangers.

They are used for products where it is imperative to keep the solid pieces in suspension or for highly viscous but easy to process products. Smooth, corrugated or textured types can be made.

- Multi tube heat exchangers.

They are used in all cases where the product to process has no specific problems regarding size, homogeneity or viscosity since they are the most advantageous from an economical point of view. Smooth, corrugated or textured types can be made.

- Concentric tube heat exchangers:

They are used to obtain high cooling and heating speeds in products with a high viscosity that have no problems relating to solid pieces in suspension. Smooth, corrugated or textured types can be made.

- Scraped surface heat exchangers / Automatic Juice Pasteurizer

They are absolutely the most flexible and for some products indispensable if you think, for example, of products that tend to stick to walls or that are not homogeneous. They let quite large sized solid pieces through.

Full auto. PLC control system, human machine interface operation and manual buttons as standby so as to online monitor and control the whole system’s running.

Product Details:

This equipment is mainly used for the pre-pasteurization of liquid products, like fruit pulp, fruit puree, fruit flesh, etc. The usual working temperature can be 55-90.

Specially used for fruit paste (tomato paste, mango puree, banana puree, peach paste, apricot paste, strawberry jam, chili paste, etc.), fruit juice concentrate (apple juice, citrus juice, apple juice, pomegranate juice, etc.), fruit juice/paste with pulp/granules, syrup and other high viscous product.

Firstly heat the product by superheated water till the sterilizing temp, then hold the product under the temp for a period to sterilize the product thoroughly, then cool down into filling temperature by cooling water or with chilled water together as per the product’s processing requirements. The heat exchange medium run in the external layer tube and the product in the internal layer tube.

Suitable for heating and pasteurization of liquids (tomato and fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
Materials in contact with liquids are in AISI 316 stainless steel.
The pre-heater is complete of condense discharge, steam connection pipe.

- Single tube heat exchangers.

They are used for products where it is imperative to keep the solid pieces in suspension or for highly viscous but easy to process products. Smooth, corrugated or textured types can be made.

- Multi tube heat exchangers.

They are used in all cases where the product to process has no specific problems regarding size, homogeneity or viscosity since they are the most advantageous from an economical point of view. Smooth, corrugated or textured types can be made.

- Concentric tube heat exchangers:

They are used to obtain high cooling and heating speeds in products with a high viscosity that have no problems relating to solid pieces in suspension. Smooth, corrugated or textured types can be made.

- Scraped surface heat exchangers / Automatic Juice Pasteurizer

They are absolutely the most flexible and for some products indispensable if you think, for example, of products that tend to stick to walls or that are not homogeneous. They let quite large sized solid pieces through.

Full auto. PLC control system, human machine interface operation and manual buttons as standby so as to online monitor and control the whole system’s running.

Product Details:

Designed for the concentration of tomato and fruit juices (apricot, peach, apple, pear, orange, etc.) by the water evaporation contained into the product.

The evaporated water is eliminated through cooling water into the condenser.

The concentration plants are available in various models:

• Single Effect
• Double Effect
• Triple Effect

The evaporation is carried out under vacuum to reduce evaporation temperature.

In the single effect the steam coming out from product is conveyed directly to the condenser, while in the multiples effect is reutilized to evaporate additional product in the following stadium.

The concentration plant is provided of:

· Vertical exchanger ( steam – product )

· Evaporation chamber

· Connection plant where the product recirculates through centrifugal pumps

· Mixing water condenser

· Electric control panel

All made in stainless steel.

The concentration plant is equipped with Refractometer that measure continuously the Brix concentration and pilot the outlet product discharge, level controlling loop for each stadium, steam feeding and trap.

Production range:
inlet fresh product: 1.000 – 20.000 Kgs/hour
Concentration Range: 7°-37° Brix.

Product Details:

This equipment is mainly used for the pre-pasteurization of liquid products, like fruit pulp, fruit puree, fruit flesh, etc. The usual working temperature can be 55-90.

Specially used for fruit paste (tomato paste, mango puree, banana puree, peach paste, apricot paste, strawberry jam, chili paste, etc.), fruit juice concentrate (apple juice, citrus juice, apple juice, pomegranate juice, etc.), fruit juice/paste with pulp/granules, syrup and other high viscous product.

Firstly heat the product by superheated water till the sterilizing temp, then hold the product under the temp for a period to sterilize the product thoroughly, then cool down into filling temperature by cooling water or with chilled water together as per the product’s processing requirements. The heat exchange medium run in the external layer tube and the product in the internal layer tube.

Suitable for heating and pasteurization of liquids (tomato and fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
Materials in contact with liquids are in AISI 316 stainless steel.
The pre-heater is complete of condense discharge, steam connection pipe.

- Single tube heat exchangers.

They are used for products where it is imperative to keep the solid pieces in suspension or for highly viscous but easy to process products. Smooth, corrugated or textured types can be made.

- Multi tube heat exchangers.

They are used in all cases where the product to process has no specific problems regarding size, homogeneity or viscosity since they are the most advantageous from an economical point of view. Smooth, corrugated or textured types can be made.

- Concentric tube heat exchangers:

They are used to obtain high cooling and heating speeds in products with a high viscosity that have no problems relating to solid pieces in suspension. Smooth, corrugated or textured types can be made.

- Scraped surface heat exchangers / Automatic Juice Pasteurizer

They are absolutely the most flexible and for some products indispensable if you think, for example, of products that tend to stick to walls or that are not homogeneous. They let quite large sized solid pieces through.

Full auto. PLC control system, human machine interface operation and manual buttons as standby so as to online monitor and control the whole system’s running.

Product Details:

Belt Press Filter for Juice Extracting 
The machine has its application in separating juice from crushed fruit such as apple, pineapples, pomegranates etc.
The machine is fully automatic and runs with P.L.C control.
Continuous and reliable operating method with minimum operating complexity
Being automatic it contains number of sensors for safety and efficient working of the machine.
Automatic belt control for using plc as per optimum tension and guidance of the belts
As the name suggest ‘BELT PRESS’ juice is separated or rather extracted from crushed fruits with the help of number of rollers and belt.
A layer of crushed fruit comes from the crusher to the inlet hopper of the machine.
From the inlet hopper it is fed to number of rollers which placed at different locations and juice is secreted at 3 different stages.
The crush is placed as a layer in between 2 belts and belt travels around different rollers to separate juice.
The juice is collected in 3 different trays and taken out for further treatment.
The machine different sensors for different purposes such as adjustment of belt, sensors for emergency stop E.T.C.

TECHNICAL SPECIFICATION:
Voltage: 230/415 V, 50/60 Hz.
Power:5 to 15 kw
Dimension:approx. 4000 x 1850 x 2200 mm (L x W x H)
Weight: approx. 850 kg to 3500 kg.
Capacity: 250, 500, 1000, 1500, 2000 kg/hr.
Above parameters depend up on the different models’ capacities of belt press.

FEATURES:
Stainless steel material of grade SS 304/ 316.
PLC operated.
Variable speed controller.
Fresh water supply for cleaning of belts.
Variable belt pressure adjustment to suit different fruits.
Good resilience and durability

AUTOMATION:
The automatic control of machine is carried out using PLC Siemens simatic.

 

 

 

 

 

 

 

 

Product Details:

This equipment is mainly used for the pre-pasteurization of liquid products, like fruit pulp, fruit puree, fruit flesh, etc. The usual working temperature can be 55-90.

Specially used for fruit paste (tomato paste, mango puree, banana puree, peach paste, apricot paste, strawberry jam, chili paste, etc.), fruit juice concentrate (apple juice, citrus juice, apple juice, pomegranate juice, etc.), fruit juice/paste with pulp/granules, syrup and other high viscous product.

Firstly heat the product by superheated water till the sterilizing temp, then hold the product under the temp for a period to sterilize the product thoroughly, then cool down into filling temperature by cooling water or with chilled water together as per the product’s processing requirements. The heat exchange medium run in the external layer tube and the product in the internal layer tube.

Suitable for heating and pasteurization of liquids (tomato and fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
Materials in contact with liquids are in AISI 316 stainless steel.
The pre-heater is complete of condense discharge, steam connection pipe.

- Single tube heat exchangers.

They are used for products where it is imperative to keep the solid pieces in suspension or for highly viscous but easy to process products. Smooth, corrugated or textured types can be made.

- Multi tube heat exchangers.

They are used in all cases where the product to process has no specific problems regarding size, homogeneity or viscosity since they are the most advantageous from an economical point of view. Smooth, corrugated or textured types can be made.

- Concentric tube heat exchangers:

They are used to obtain high cooling and heating speeds in products with a high viscosity that have no problems relating to solid pieces in suspension. Smooth, corrugated or textured types can be made.

- Scraped surface heat exchangers / Automatic Juice Pasteurizer

They are absolutely the most flexible and for some products indispensable if you think, for example, of products that tend to stick to walls or that are not homogeneous. They let quite large sized solid pieces through.

Full auto. PLC control system, human machine interface operation and manual buttons as standby so as to online monitor and control the whole system’s running.