Dairy Processing Plant & Machinery

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Milk Processing Plant & Machinery

Shiva Engineers supplies integral processing and packaging solutions for the dairy industry, from milk reception and transformation processes to filling and packaging solutions.

Shiva Engineers covers the entire process and manages each stage, including product design, process definition, line layout, machinery selection, installation, and commissioning and production accompaniment during the start-up period.

Shiva Engineers has the know-how and technical expertise for the design, integration and manufacture of production plants to transform fresh milk into a wide variety of dairy products:

• Pasteurized, sterilized and UHT milk, with different fat content
• Cream: raw, pasteurized and prepared creams
• Butter
• Cultured milk products: yogurt, kefir, others
• Others such as casein, whey

We are manufacturer of milk cooling tanks and milk processing machines, all necessities for a full technology cycle. Shiva Engineers is an Engineering Company involved in design and manufacturing of milk cooling tanks and milk processing machines, all necessities for a full technology cycle including reception and cooling of milk, pasteurization, separation, fermentation, packing of ready products.

Our Processing technologies include:

• Fresh milk reception units & Tank farm equipment
• Aseptic technologies, UHT plants, Pasteurization and sterilization technologies
• Product recovery systems
• Product deaeration technology
• Separators
• Homogenization units
• Mixing, weighing, dosification and control technology
• Powder dissolution units
• Tanks and storage tanks
• Evaporators (falling film, forced recirculation, other.)
• Filtration systems
• Filling and packaging lines
• CIP & SIP systems

All our machinery are manufactured on customer requirement basis, for all popular kinds of dairy products such as fresh pasteurized milk, yogurt, sweet and sour cream, soft, hard and semi hard cheeses, white cheese in brine (feta), butter, ice-cream.

Approx. Rs 100 Lakh / UnitGet Latest Price

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Mango Pulp Processing Plant

We are manufacturing & supplying complete mango processing machinery on turnkey basis for the production of mango pulp, juice & concentrated puree, as well as single machines to meet specific requirements

We can setup mango processing plant on turnkey basis where fresh mangoes will be processed to manufacture mango pulp, mango concentrate/Jam and mango Juice. Plant comprises following sections:

RECEPTION SECTION:

Fresh mangoes would be received at reception section and passed on to the fruit washing and grading section.

Mangoes from reception will be washed in washing section to remove outer dirt and foreign matter from the fruit skin.

Washed mango would be feed to the inspection cum sorting conveyor where unwanted, damaged mangoes would be separated out manually.

Major Equipments:

Infeed Conveyor, Mango Washer, Sorting Table

PROCESSING AND JUICE EXTRACTION SECTION:

Washed & graded Mangoes would be passed on to the fruit juice extraction and processing unit.

From fresh Mangoes the juice will be extracted out in juice extraction system.

The outer skin, seed and fiber of fruits would be separated out from extraction machine and then disposed manually.

Extracted juice is passed to the heat treatment to avoid the quality degradation.

Again it is fine pulped in Pulper cum finisher to get finished pulp.

This pulp will go for further processing to Pulp Pasteuriser

Pasteurized pulp is transferred to a Pulp storage tank.

Major Equipments:

Mango Destoner, Receiving Tank, Transfer Pump, Pulper cum Finisher, Receiving Tank, Transfer Pump, Pulp Preheater (Shell & Tube Heat Exchanger), Pulp Storage cum Balance Tank

SUGAR SYRUP PREPARATION SECTION:

For Mango Pulp and then it is mixed with sugar solution and all ingredients. Then the Mango Pulp is pasteurized and then allowed for packing.

Major equipments: -

Sugar Dissolving Tank, Sugar Solution Transfer Pump, Inline Filter, Blending Tank, Screw Pump, Paste Pasteurizer, Balance Tank, Transfer Pump (Lobe Type), Buffer Tank (Insulated)

PACKING SECTION:

Can Packing For Mango Pulp - (Hot Filling Screw Pump, Can body reformer, Can Flanger, Can bottom seamer, Semi Automatic Filling Machine, Can top seamer (Stationary Type), Lid embossing machine, Vacuum Tester, Canning Retorts, Steam Lines, Can Conveyor, Sticker Labeling Machine, Labeling Table)

Aseptic Bag Packing For Mango Pulp -Aseptic Sterliser Cooling & Filling Machine

Utility Section:

Steam Boiler with Water softener, Cooling Tower, pump & piping, Air compressor, Effluent Treatment Plant, Boiler Chimney, All service pipelines

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Homogenizer is a special equipment of the liquid material thinning and high pressure transportation.

 

This equipment is widely used in the production, scientific research and technical development of a lot of areas, such as: food, beverage, dairy, drink, pharmacy, chemical industry, biological technology and so on.

It is used as high pressure homogenizer. It can cause the material thinning and mixture under the three actions of extruding, strong impacting and decompression inflating. It is an important equipment of food, dairy food, drink processing and so on.

For the production of ice cream and other products, can improve the fineness of feed solution and porosity, making it the intrinsic quality has improved significantly.

 

Used for juice, sauce and other production fluids, can serve to prevent or reduce the liquid in the layer, the role of improving the appearance of solid to liquid to make it more vivid color, smell degrees thicker, more alcohol taste.

 

Compared with other homogenizing devices, it has the following features:
High efficiency, energy can be utilized completely
Flow rate is large, pressure can be adjusted.
Stainless steel pump can bear corrosion, suitable for all kinds of material.
Good tinning effect, kernels in liquid can be tinned to less than 1 micron.

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The pasteurizer consists of plate heat exchanger, balance tank, pump, hot water circulation system (including: mixer of steam and water or steam-water plate heat exchanger, hot water pump, steam adjusting valve and water level control, etc) Temperature control, this is used in heating and cooling raw material.

The pasteurizer is usually used in the processes of milk, ice-cream, milk powder, fruit juice, beverage, etc which is sensitive to heat.

The material is pumped to the plate heat exchanger, then been preheating, holding, heat energy recover, cooling and all this can keep the products original physical nature and taste.

If the temperature is below the set temperature, it can be sensed by the temperature transmitter. A signal activates flow diversion valve and the material flows back to the balance tank, then the material is pasteurized again.

Approx. Rs 10 Lakh / PieceGet Latest Price

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We manufacture a wide range of specially designed Storage Tank.
Storage tanks are available in many shapes
Vertical and horizontal cylindrical
Open top and closed top
Flat bottom, cone bottom, slope bottom and dish bottom.
Large tanks tend to be vertical cylindrical, or to have rounded corners transition from vertical side wall to bottom profile, to easier withstand hydraulic hydrostatically induced pressure of contained liquid.
Most container tanks for handling liquids during transportation are designed to handle varying degrees of pressure.
Container tanks for handling liquids during transportation are designed to handle varying degrees of pressure.

MOQ: Onwards

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We offer a range of Bulk Milk Coolers

Milk cooling tank is mainly used in preserving and storing fresh raw milk.

The cooled raw milk can reach rapidly needed temperature of 4-5°C and keeps constant, which can prevent the generation of bacteria and make raw milk as agrade cream.

This is an excellent bulk milk cooler, which helps in improving milk quality by cooling it at collection centre itself before it gets transported to the dairies. With MBC, the milk can be chilled to 4 degree centigrade, in very short duration.

RANGE:-

Circular vertical tanks: - 300 ltrs, 500 ltrs, 1000 ltrs.

Horizontal semi Cylindrical Tank: - 1000 ltrs, 2500 ltrs, 3000 ltrs

Horizontal Cylindrical Tank: - 3000 ltrs, 4000 ltrs, 5000 ltrs --- 10000 ltrs.

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Milk Storage Tank
Dairy plants require storage system for the receiving, processing and keeping the milk or finish product before packing or further processing. Milk storage tanks and silos are one of the key equipment in the dairy industry. We Manufactured from SS AISI 304 or 316, these tanks are available in horizontal or vertical design suitable for indoor or outdoor installation. Storage tanks are designed and manufactured in flat or conical bottom and mounted on legs or structure. Effective insulation makes storage tanks suitable for keeping milk, cream and other dairy products fresh for a long time.

The tanks are available in double walled or tripled walled insulated and jacketed design. Jackets are plain, dimple, corrugated or limpet coil. The tanks are free standing and designed for indoor and outdoor installation.