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Shiva Engineers


Beverages & Fruit Juice Processing Plant

Leading Manufacturer of aseptic filler, tube and tube type rts juice pasteurizer, juice pasteurizer, apple juice pasteurizer, jam processing machinery and juice processing machinery from Pune.

Aseptic Filler

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Aseptic Filler
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Approx. Rs 1 / UnitGet Latest Price

Product Details:
Minimum Order Quantity1 Unit
Machine TypeAutomatic
Voltage230/ 415 V
Automation GradeAutomatic
PressureDEPENDS ON CAPACITY
WeightAS PER REQUIREMENT
SizeDEPENDS ON CAPACITY
BrandSEFOODTECH

·         This machine finds its application in filling pasteurized liquid/juice in sterile bottles under clean condition in order to prevent further infection of micro-organisms with input feed liquid.

·         Sterile cans/drums are moved over slat/ roller conveyor depending on requirement and are carried under nozzle heads in filling station.

·         Input conveying bottles, cans, tins, etc. are in single/ multiple line depending on required capacity.

·         Machine is equipped with storing tank which stores pasteurized fluid that is to filled in tins, cans, etc.

·         Initially sterilized container is then moved to filling station and the bottles are filled with fluids using nozzles according to specified volume.

·         Slow linear movement of nozzle is in upward direction during fluid/juice filing in order to prevent bubble formation in bottles.

·         During filling of juice, the nozzle heads are covered from all sides in order to prevent any mixing of contamination with fluid from surrounding.

·         Sensors are used for conveyor speed and for control flow of juice from nozzle into bottle. This prevents over filing of bottle.

·         Function of no juice filling action when no bottle is placed under nozzle head is carried out by sensor.

·         Speed of conveyor with filling time & volume is adjustable according to requirement.

·         Depending on requirement the number of nozzle heads can be designed.

·         This machine can be used for filling fruit juice, concentrates and beverages.

Customized design of aseptic filler machine according to requirement can be designed.


FEATURES:

·         Stainless steel of material of grade SS 304/ 316.

·         Increases shell life of product.

·         Reliable process.

·         PLC & HMI controlled.

·         Clean in place (CIP) system.

·         Compact design.

·         Corrosion resistant system.

·         No contamination.

·         Adjustable with filling volume size.

TECHNICAL SPECIFICATION:

Voltage: 230/ 415 V, 50/60 Hz.

Power: Depends on requirement.

Dimension: As per capacity.

Air compressor: Depends on capacity.

Capacity bag size: As per customers requirement.


Additional Information:

  • Production Capacity: -
  • Delivery Time: 2-3 Months
  • Packaging Details: WOODEN BOX
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    Tube and Tube Type RTS Juice Pasteurizer

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    Tube and Tube Type RTS Juice Pasteurizer
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    ConditionNew

    Suitable for heating and pasteurization of liquids (fruit juice).

    It is made up of tube in tube spira flow pipes for steam and products
    Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
    It is possible to adjust the temperature from 50° to 150°C.

    The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
    Materials in contact with liquids are in AISI 316 stainless steel.

    Pasteurization basically consist of making the product (dairy products, creams, juices, concentrates, soups, egg and derivatives or any other type of fluid food) undergo a treatment of controlled temperature increase followed by a cooling down process, thus achieving an optimal sterilization of the product, without losing its organoleptic characteristics, nor its vitamins, nutritive or protein richness.

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    Juice Pasteurizer

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    Juice Pasteurizer
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    ConditionNew

    Suitable for heating and pasteurization of liquids (Mango, Tomato and Fruit juice).

    It is made up of tube in tube spira flow pipes for steam and products
    Steam at the inlet with pneumatic valve controlled by a temperature indicator.
    It is possible to adjust the temperature from 50° to 150°C.

    The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature.
    Materials in contact with liquids are in AISI 316 stainless steel.

    Pasteurization basically consist of making the product (dairy products, creams, juices, concentrates, soups, egg and derivatives or any other type of fluid food) undergo a treatment of controlled temperature increase followed by a cooling down process, thus achieving an optimal sterilization of the product, without losing its organoleptic characteristics, nor its vitamins, nutritive or protein richness.

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    Apple Juice Pasteurizer

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    Apple Juice Pasteurizer
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    IndustryFood Industry

    Suitable for heating and pasteurization of liquids (Apple and fruit juice).

    It is made up of tube in tube spira flow pipes for steam and products
    Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
    It is possible to adjust the temperature from 50° to 150°C.

    The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
    Materials in contact with liquids are in AISI 316 stainless steel.

    Pasteurization basically consist of making the product (dairy products, creams, juices, concentrates, soups, egg and derivatives or any other type of fluid food) undergo a treatment of controlled temperature increase followed by a cooling down process, thus achieving an optimal sterilization of the product, without losing its organoleptic characteristics, nor its vitamins, nutritive or protein richness.

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    Jam Processing Machinery

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    Jam Processing Machinery
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    Capacity (kg/hr)150-200, 200-250, 100-150
    Automatic GradeAutomatic, Semi-Automatic
    DesignStandard, Customized
    Operation ModeSemi-Automatic, Automatic
    Capacity250 Kg/hr, 500 Kg/hr, 1000 Kg/hr
    ConditionNew
    Phase3 Phase
    MaterialSS 304

    Jam Squash, jellies & Marmalade Production Line

    We supply batch or continuous type jam/marmalade making machinery.

    Making fruit pastes with a high percentage of sugar concentration is a traditional way of naturally preserving and storing fruit. A high concentration of sugar slows the generation of microorganisms, and the boiling process pasteurizes the fruit - extending its shelf life.

    Jam, Squash, Jellies, Marmalade and Fruit Paste factories require complex operations. Strict quality control and regulations are enforced and need to be adhered to for the product to be distributed to the mass market.

    Fruit pulps and other fruit side products resulting from the production of juices can be used for Jam, Squash, Jellies, Marmalade making.

    Manufacturers of Jam, Squash, Jellies and Marmalade usually buy fruit concentrates in industrial packages. There are some but few that produce them straight from fresh fruit processing.

    As a general rule the process consists of boiling fresh and/or pre-cooked fruits or pulp with a high concentration of sugar and pectin. Citric acid can also be added to further preserve the product and extend its shelf life. A high percentage of water has to be evaporated to form the highly concentrated paste, and ingredients have to be mixed rigorously in the mixing units before being pasteurized and then filled and packed. Hot filling is the technology that is most commonly used for packaging purposes.

    Sun engineers installs complete plants and process for the production of Jam, Squash, Jellies and Marmalade. Although each plant is individually designed to meet customers’ needs and product requirements, as a general rule the typical manufacturing plant for Jam, Squash, Jellies and Marmalade contains the following equipment:

     

    Filling is done in glass bottles/pet bottles

     

    We are manufacturing machinery plant for Jam, Squash, Jellies and Marmalade contains the following equipment:

     

    1. Kettle

    2. Conveyor

    3. Press

    4. Storage System

    5. Mixing Units - Blending Units

    6. Vacuum Pan

    7. Filling & Packing Ling

    Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

     

    We can also install a complete production process for you, from start to finish

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    Juice Processing Machinery

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    Juice Processing Machinery
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    Approx. Rs 71.85 Lakh / PieceGet Latest Price

    Product Details:
    Minimum Order Quantity1 Piece
    Automatic GradeAutomatic, Semi-Automatic
    Capacity150 500 1000 2000.5000
    DesignStandard, Customized
    Material SS304
    BrandShiva Engineers

    Beverages Lines from concentrate to Juice Packaging

    Fruit Juices are made from fruit pulp/concentrate. Artificial sugar may or may not be added to the juice extracted.

    The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
    This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

    Sun Engineers also helps the agro food industry in the transformation of their agricultural products into other products other than juices. Please see our agro-food section.

    The process of making juice varies from factory to factory. Juice can be made out of fresh fruit, vegetables, concentrate, frozen fruit paste or aseptic mix. If produced from fresh fruit, all the equipment for fruit and vegetable storage, selection, cleaning and extraction need to be corresponding. This means that a different processing line for fresh fruit and vegetable extracting is required.

    If made out of concentrate or aseptic mix paste the ingredients go straight to the mixing and blending units where they are mixed in either a batch or a continuous system. Nowadays manufacturers tend to produce numerous different juice varieties resulting from an assortment of concentrates or fruits. The same production line can be used to produce different types of juices. CIP systems can guarantee complete hygiene throughout the entire process whilst using the same production line for different products.

    When it comes to orange juice, another process is involved as the enzymes have to de deactivated before the liquid can be pasteurized. In certain processes a homogenizer might also be required to guarantee the homogenized mixture of the ingredients.

    Most juices are packed in aseptic packaging. Those that are intended to be kept and stored in the fridge are packed using ultra clean packing technology, and those that come in glass bottles are usually hot filled.

    By products or waste products that result from the production of juices - such as pulp - can also be reproduced to create dehydrated feed for livestock, pectin for use in making jellies, citric acid, essential oils, molasses, and candied peel. Certain fractions of orange oil (known as d-limonene), have excellent solvent properties and are sold for use in industrial cleaners.

    Complete sets of Fruit Juice / Beverages and soft drinks Production Line:

    1. Sugar Syrup Preparation Tank
    2. Fruit Pulp Storage Tank
    3. Filter Press
    4. Blending
    5. Homogenization
    6. Standardization
    7. Pasteurization
    8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

    In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

    Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

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    Orange Juice Pasteurizer

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    Orange Juice Pasteurizer
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    IndustryFood Industry

    Suitable for heating and pasteurization of liquids (Orange and fruit juice).

    It is made up of tube in tube spira flow pipes for steam and products
    Steam at the inlet with pneumatic valve controlled by a temperature indicator.
    It is possible to adjust the temperature from 50° to 150°C.

    The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature.
    Materials in contact with liquids are in AISI 316 stainless steel.

    Pasteurization basically consist of making the product (dairy products, creams, juices, concentrates, soups, egg and derivatives or any other type of fluid food) undergo a treatment of controlled temperature increase followed by a cooling down process, thus achieving an optimal sterilization of the product, without losing its organoleptic characteristics, nor its vitamins, nutritive or protein richness.

    Yes! I am Interested

    Sugar Syrup Machines

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    Sugar Syrup Machines
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    IndustryFood Industry

    Ø Sugar syrup in various concentrations and combinations can be fed into the production process.

    ØThe sugar syrup manufacturing plant are engineered to international standards.

    Ø Its is specially designed to take care quality of the Liquids

    Ø Tanks and kettles are designed for making sugar syrup.

     

     

     

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    Soft Drink Plant

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    Soft Drink Plant
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    Approx. Rs 10 Lakh / UnitGet Latest Price

    Product Details:
    ConditionNew

    Fruit Juices are made from fruit pulp/concentrate
    Artificial sugar may or may not be added to the juice extracted.
    The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
    This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

    Complete sets of Fruit Juice / Beverages and soft drinks Production Line:

    1. Sugar Syrup Preparation Tank
    2. Fruit Pulp Storage Tank
    3. Filter Press
    4. Blending
    5. Homogenization
    6. Standardization
    7. Pasteurization
    8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

    In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

    Yes! I am Interested

    Guava Processing Machinery

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    Guava Processing Machinery
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    Approx. Rs 25 Lakh / UnitGet Latest Price

    Product Details:
    ConditionNew

    Guava & Papaya Processing Plant & Machinery

    We manufacture and install Guava & Papaya processing plant & machinery for Guava Pulp / Papaya Pulp.

    We supplied Guava processing equipments such as Guava washer, conveyor, crushing, pasteurization, evaporation, filling & packaging bottles & pouches.

    Guava / Papaya processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems.

    Can be used to make as Guava Pulp / Papaya Pulp in cans

    The packaging product in cans, bottles, pouches, aseptic bag in drum

    Capacity of the plant :- 0.5/1/2/5/10/15/20 Ton per hour.

    Our lines are characterised from long-experience know-how, strong construction and energy saving.

    Complete sets of Guava Pulp & Juice production line:

    1. Washing Machine
    2. Sorting Conveyor
    3. Elevator
    4. Crusher
    5. Cold/Hot Break System
    6. Tubular Preheater Pasteurizer
    7. Pulping Machine
    8. Vacuum Evaporator / Continuous / forced circulation evaporator
    9. Filling Line-- Can Filling Machine / Bottle Filling Machine / Sachet filling Machine / Aseptic bag in drum filling machine

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    Orange Juice Processing Machinery

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    Orange Juice Processing Machinery
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    Approx. Rs 10 Lakh / UnitGet Latest Price

    Product Details:
    ConditionNew

    Our company manufacture & supplies complete orange juice processing line. The processing capacity for orange juice processing line is 3-10 tons per hour and we supplies different kinds of orange juice processing line according to customers’ requirements.

    Orange Juices are made from fresh Orange fruit
    Artificial sugar may or may not be added to the juice extracted.
    The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
    This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

    Complete sets of Orange Juice / Beverages and soft drinks Production Line:

    1. Orange Washing, Sorting & Elevating

    2. Peeling and Squeezing Orange

    3. Orange Juice Extraction

    4. Juice clarification (Ultra-Filtration)

    5. Sugar Syrup Preparation Tank
    6. Pineapple Pulp Storage Tank
    7. Filter Press
    8. Blending
    9. Homogenization
    10. Standardization
    11. Pasteurization
    12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

    In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

    Yes! I am Interested

    Apple Juice Processing Machinery

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    Apple Juice Processing Machinery
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    ConditionNew

    The apple juice production line contains apple washing, cleaning, waxing, grading, packing and apple chopping, apple juice extracting, juice residues separating, juice concentrating and juice packing etc.
    The processing capacity can be ranged from 10 tons per hour
    Our apple juice processing line can handle similar fruits with similar characteristics.

    1. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue.

    2. Efficient crusher improved the high output percentage of apples and pears.

    3. Using efficient belt juice extractor to improve the juice efficiency and the output percentage.

    4. Low-temperature vacuum evaporation 8 greatly reduce the flavor substances and nutrient losses.

    5. Tubular UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

    6. A complete set of production with self CIP system reduce the labour intensity and ensure the high level sanitation.

    Complete sets of Apple / Pears / Passion Juice / Beverages and soft drinks Production Line:

    1. Fruit Conveyor
    2. Fruit Washing Machine
    3. Chopping Machine / Mash Preparation
    4. Juice Extracting Machine-Belt Press, Vibroscreener
    5. Juice Mixing Tank / Enzymatic Treatment
    6. Separator: Disc centrifuge and Solid bowl centrifuge / Ultra filtration
    7. Preheating Machine
    8. Juice Evaporator
    9. Juice Sterilization & Aseptic Filling Machine / Juice Bottle Filling

    Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

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    Citrus Juice Processing Plant

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    Citrus Juice Processing Plant
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    ConditionNew

    Our company manufacture & supplies complete Citrus juice processing line. The processing capacity for orange juice processing line is 3-10 tons per hour and we supplies different kinds of orange juice processing line according to customers’ requirements.

    Citrus Juices are made from fresh Citrus fruit 
    Artificial sugar may or may not be added to the juice extracted. 
    The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
    This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice. 

    Complete sets of Citurs Juice / Beverages and soft drinks Production Line: 

    1. Citrus Washing, Sorting & Elevating

    2. Peeling and Squeezing Orange

    3. Citrus Juice Extraction

    4. Juice clarification (Ultra-Filtration)

    5. Sugar Syrup Preparation Tank
    6. Pineapple Pulp Storage Tank 
    7. Filter Press 
    8. Blending 
    9. Homogenization 
    10. Standardization 
    11. Pasteurization 
    12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

    In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

    Yes! I am Interested

    Pineapple Juice Processing Machinery

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    Pineapple Juice Processing Machinery
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    Approx. Rs 50 Lakh / UnitGet Latest Price

    Product Details:
    ConditionNew

    Pineapple Juices are made from pineapple pulp/concentrate
    Artificial sugar may or may not be added to the juice extracted.
    The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
    This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

    Complete sets of Pineapple Juice / Beverages and soft drinks Production Line:

    1. Washing & Sorting

    2. Pineapple Peeling

    3. Pineapple Juice Extraction

    4. Juice clarification (Ultra-Filtration)

    5. Sugar Syrup Preparation Tank
    6. Pineapple Pulp Storage Tank
    7. Filter Press
    8. Blending
    9. Homogenization
    10. Standardization
    11. Pasteurization
    12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

    In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

    Yes! I am Interested

    Kiwi Juice Processing Machinery

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    Kiwi Juice Processing Machinery
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    Approx. Rs 20 Lakh / UnitGet Latest Price

    Product Details:
    ConditionNew

    We offer a good quality of Kiwi Juice Processing Machinery.
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    Lemon Juice Processing Machinery

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    Lemon Juice Processing Machinery
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    Approx. Rs 1 / UnitGet Latest Price

    Product Details:
    IndustryFood Industry

    Our company manufactures & supplies complete lemon juice processing line

    The processing capacity for lemon juice processing line is 0.5-10 tons per hour and we supplies different kinds of lemon juice processing line according to customers’ requirements.

    Lemon Juices are made from fresh lemon.
    Artificial sugar may or may not be added to the juice extracted.
    The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
    This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

    Complete sets of Lemon Juice / Beverages and soft drinks Production Line:

    1. Lemon Washing, Sorting & Elevating
    2. Peeling and Squeezing Lemon
    3. Lemon Juice Extraction
    4. Juice clarification (Ultra-Filtration)
    5. Sugar Syrup Preparation Tank
    6. Pulp Storage Tank
    7. Filter Press
    8. Blending
    9. Homogenization
    10. Standardization
    11. Pasteurization
    12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

    In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

    Yes! I am Interested

     
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    Arun Kulkarni (CEO)
    T Block, Plot No. S 33, Bhosari MIDC ,
    Pune - 411026, Maharashtra, India
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