Tomato Processing Plant - Sauce, Ketchup, Puree

Approx. Rs 50 Lakh / UnitGet Latest Price

Product BrochureProduct Details:

We can offer a Cold Break or Hot Break type

Input capacity – 0.5 T/hr to 20 T/hr

Higher capacities of tomato processing are recommended.

Hot break system is recommended for more viscous products. The HB product is used for ketchup and

different sauces.

Cold break system is recommended for less viscous products. The CB is mainly used for triple

concentrate paste at 36-38° Brix.

Tomato washing requires 3 times water with respect to input capacity of tomato in Cu M/hr.

Sorting conveyors are used for removing the damaged tomatoes, & green leaves.

The sorted tomatoes are chopped by a hammer mill or special mono block screw pump.

The chopped tomatoes pulp is preheated in tube in tube pre-heater 65 to 75 °C.

Pulper & refiner are used to separate seed, skin,

Pulper screen is with 1 mm perforation holes.

Refiner screen is with 0.6 mm perforation holes.

Tomato yield depend on variety of tomato, process temperature, Pulper & refining screen & its

rotating rotor rpm.

100 kg tomato input may give 93 -94 kg of juice.

Preheated juice is stored in juice tank preheated juice is pumped to evaporator. Evaporator operations

are automatic to set predetermined final brix to the product.

Evaporator is under vacuum

Evaporator capacity is measured on water evaporation lit/hr.

Concentrated juice is transferred by high pressure pump into sterilizer, holding & cooling system.

Sterilized juice is filled aseptic in aseptic bag in drums by Aseptic Filler.

Packed product can be stored 12 to 24 months depending on its pH value & storage conditions.

Automatic Juice Pasteurizer

Approx. Rs 25 Lakh / PieceGet Latest Price

Product BrochureProduct Details:

This equipment is mainly used for the pre-pasteurization of liquid products, like fruit pulp, fruit puree, fruit flesh, etc. The usual working temperature can be 55-90.

Specially used for fruit paste (tomato paste, mango puree, banana puree, peach paste, apricot paste, strawberry jam, chili paste, etc.), fruit juice concentrate (apple juice, citrus juice, apple juice, pomegranate juice, etc.), fruit juice/paste with pulp/granules, syrup and other high viscous product.

Firstly heat the product by superheated water till the sterilizing temp, then hold the product under the temp for a period to sterilize the product thoroughly, then cool down into filling temperature by cooling water or with chilled water together as per the product’s processing requirements. The heat exchange medium run in the external layer tube and the product in the internal layer tube.

Suitable for heating and pasteurization of liquids (tomato and fruit juice).

It is made up of tube in tube spira flow pipes for steam and products
Steam at the inlet with pneumatic valve controlled by a temperature indicator. 
It is possible to adjust the temperature from 50° to 150°C.

The sterilization plant heats the juice up to sterilization temperature, keep it in hold up to required time, and cool it up to filling temperature. 
Materials in contact with liquids are in AISI 316 stainless steel.
The pre-heater is complete of condense discharge, steam connection pipe.

- Single tube heat exchangers. / Automatic Juice Pasteurizer

They are used for products where it is imperative to keep the solid pieces in suspension or for highly viscous but easy to process products. Smooth, corrugated or textured types can be made.

- Multi tube heat exchangers.

They are used in all cases where the product to process has no specific problems regarding size, homogeneity or viscosity since they are the most advantageous from an economical point of view. Smooth, corrugated or textured types can be made.

- Concentric tube heat exchangers:

They are used to obtain high cooling and heating speeds in products with a high viscosity that have no problems relating to solid pieces in suspension. Smooth, corrugated or textured types can be made.

- Scraped surface heat exchangers.

They are absolutely the most flexible and for some products indispensable if you think, for example, of products that tend to stick to walls or that are not homogeneous. They let quite large sized solid pieces through.

Full auto. PLC control system, human machine interface operation and manual buttons as standby so as to online monitor and control the whole system’s running.

Approx. Rs 500 Lakh / PieceGet Latest Price

Product BrochureProduct Details:

Tomato Processing Puree and Ketchup Plant Setup:
Tomatoes are continuously unloaded into tomato unloading and washing unit. Then Tomato will be sent to washing unit where the washing takes place by means of water jet and air jet. The manual washing operation can also be takes place for small scale processing by using concrete washing tank. Washed tomatoes are then transferred to sorting table where the tomatoes (damaged/ rotten) that will be not accepted in the line, must be removed manually in the sorting table.

Washed and graded tomatoes are then transferred to fruit crusher where tomatoes will be crushed to form the slurry. This slurry is directly put into the "Hot / Cold Break System" where it is heated to 65-700C or 950C in hot break system for the enzymatic inactivation. After this operation the slurry is transferred to Pulper through suitable pump for separating the pulp and waste. The separated tomato seed, skin and waste is collected in a hopper and discharged through screw conveyor. The pulp obtain is called puree.

The refined tomato juice from Pulper cum finisher is then fed to the double effect vacuum evaporator to be concentrated by boiling at low temperature under vacuum to preserve the organoleptic characteristics of the tomato. For batch type small scale processing this refined juice is fed to double jacketed steam kettle.

Final concentrated tomato puree at 14 Brix / tomato paste at 30 Brix coming out from evaporator/kettle would be further used for Pasteurization in tubular pasteurizer and cooling at 45-500C for filling in drums.

Tomato Ketchup or Sauces or Puree:
Normally tomato ketchup is being produced from existing tomato paste or puree during the off season, rarely is produced on-line from fresh tomatoes.

Tomato paste at 30°Brix /Tomato puree at 14 brix cold /hot break type is being taken from its 50L /200 L drum and unloaded into the puree unloading tank. It is then pumped by a lobe pump as per required feed rate to formulation tanks for tomato ketchup preparation. Drinkable/softened water is being added in a volume to make it desired formulation.

Other ingredients as per the formulation are prepared separately in tanks and then added to formulation tanks for uniform mixing. Sugar Syrup, Vinegar, Salt etc are prepared and added to formulation tank according to volumes specified by the recipe. Then add spices and essential oils according to the recipe and mix again. Product recirculation is done for proper blending of product. Continuous agitation is provided by agitator for uniform blending of different ingredients of tomato ketchup. The final formulated mixture (ketchup) can now be pumped through a high pressure homogenize to tubular heat exchanger - Pasteurizer in order to pasteurize it at 90-950C.

Major equipments used in tomato paste or ketchup preparation are:

• Washing Units
• Washing Water Filtration Units
• Sorting Conveyors
• Fruit Mills
• Pulp Cum Finisher
• Vacuum Evaporator
• Double Jacketed Steam Kettle
• Pasteurizer
• Formulation Tank

Approx. Rs 100 Lakh / UnitGet Latest Price

Product BrochureProduct Details:

We are manufacturing & supplying complete Tomato processing machinery on turnkey basis for the production of Tomato Paste, Ketchup, Sauce, as well as single machines to meet specific requirements.

We design, manufacture and supply complete Sets of Tomato Ketchup & Paste & Puree processing line including:

 

• Tomato Washer
• Sorting Conveyor
• Elevator
• Tomato Crushing
• Tomato juice extraction with high efficiency Hot Break and Cold Break
• Destoning / Pulping Machine
• Tank
• Transfer Pump
• Tubular Preheater /Pasteurization
• Vacuum Evaporator/continuous/forced circulation evaporator
• Filling & Packaging

 

Tomato paste processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems of whole tomato.

Our lines are characterized from long-experience know-how, strong construction and energy saving.

The fresh tomato is processing into the transparent juice and cloudy juice, and then packing into the Can, Aseptic bags, sterile vats and other containers, achieving the purpose of cold chain or normal temperature.

Can be used to make as Tomato puree, Tomato Paste, Tomato Ketchup, Tomato Sauce, and Peeled Tomato in cans, concentrated tomato paste  

Capacity of the Plant: - 0.5/ 1/ 2/ 5/ 10/ 15 M Ton per Hour.

The packaging Product in cans, Bottles, Aseptic bag in Drums

Approx. Rs 500 Lakh / PieceGet Latest Price

Product BrochureProduct Details:

We can setup tomato processing plant on turnkey basis where fresh tomatoes will be processed to manufacture tomato puree/ketchup, tomato concentrate and tomato paste. Plant comprises following sections:

RECEPTION SECTION:

Fresh tomatoes would be received at reception section and passed on to the fruit washing grading section. Tomatoes from reception will be washed in washing section to remove outer dirt and foreign matter from the fruit skin. Washed tomato would be feed to the inspection cum sorting conveyor where unwanted, damaged tomatoes would be separated out manually.

Major Equipments: Infeed conveyor, Tomato Washer, Sorting Table

PROCESSING AND JUICE EXTRACTION SECTION:

Washed graded tomatoes would be passed on to the fruit juice extraction and processing unit. From fresh tomatoes the juice will be extracted out in juice extraction system. The outer skin, seed and fiber of fruits would be separated out from extraction machine and then disposed manually. Extracted juice is passed to the heat treatment to avoid the quality degradation.Again it is fine pulped in Pulper cum finisher to get finished juice.This juice will go for further processing to juice concentrate to concentrate it to 12 Brix for tomato puree, 14 Brix for tomato ketchup or 28-30 Brix for tomato paste.

Major Equipments: Tomato Juice Extractor, Receiving Tank, Transfer Pump, Pulp Preheater (Shell Tube Heat Exchanger), Pulper cum Finisher, Receiving Tank, Transfer Pump, Pulp Storage cum Balance Tank

EVAPORATION SECTION:

In concentration section, tomato juice with 5 brix would be concentrated to 12, 14, or 30 brix in multiple effect vacuum evaporators.This will be two effect rising film type evaporation plant.This juice is concentrated in the evaporator upto 30 brix for paste.At this concentration, juice is converted into paste.Then the concentrated paste is blended and pasteurized.Pasteurized paste is transferred to a paste storage tank.

Major equipments: 1 Effect scrapped surface evaporator for tomato paste 2 Effect Forced Circulation Vacuum Evaporator - (Balance Tank, Graduated Flow Control Valve, Feed pump, Calandria, Vapour Separator, Condenser, Concentrate Recirculation Pump, Concentrate discharge Pump, Condensate Pump, Vacuum Pump, Vapour Duct, SS Pipes and Fittings, Seal Water Tank, Steam Supply System, Service Water Line, Control panel),

PACKING SECTION:
Glass Bottle Packing For Tomato Puree/Ketch-Up - (Rotary Bottle Washing Machines, Inspection Conveyor (Semi-Automatic), Twin/Four Head Liquid Filling Machine for Ketch-up, Bottle Crowning and Sealing Machines (Automatic), Labeling Machine (Automatic)

Can Packing For Paste/Concentrate - (Hot Filling Screw Pump, Can body reformer, Can Flanger, Can bottom seamer, Semi Automatic Filling Machine, Can top seamer (Stationary Type), Lid embossing machine, Vacuum Tester, Canning Retorts, Steam Lines, Can Conveyor, Sticker Labeling Machine, Labeling Table)

Utility Section: Steam Boiler with Water softener, Cooling Tower, pump piping, Air compressor, Effluent Treatment Plant, Boiler Chimney, All service pipelines

Approx. Rs 25 Lakh / PlantGet Latest Price

Product BrochureProduct Details:

We can setup tomato processing plant on turnkey basis where fresh tomatoes will be processed to manufacture tomato puree/ketchup, tomato concentrate and tomato paste. Plant comprises following sections:

RECEPTION SECTION:

Fresh tomatoes would be received at reception section and passed on to the fruit washing and grading section.

Tomatoes from reception will be washed in washing section to remove outer dirt and foreign matter from the fruit skin.

Washed tomato would be feed to the inspection cum sorting conveyor where unwanted, damaged tomatoes would be separated out manually.

Major Equipments:

Infeed conveyor, Tomato Washer, Sorting Table

PROCESSING AND JUICE EXTRACTION SECTION:

Washed graded tomatoes would be passed on to the fruit juice extraction and processing unit.

From fresh tomatoes the juice will be extracted out in juice extraction system.

The outer skin, seed and fiber of fruits would be separated out from extraction machine and then disposed manually.

Extracted juice is passed to the heat treatment to avoid the quality degradation.

Again it is fine pulped in Pulper cum finisher to get finished juice.

This juice will go for further processing to juice concentrate to concentrate it to 12 Brix for tomato puree, 14 Brix for tomato ketchup or 28-30 Brix for tomato paste.

Major Equipments:

Tomato Juice Extractor, Receiving Tank, Transfer Pump, Pulp Preheater (Shell Tube Heat Exchanger), Pulper cum Finisher, Receiving Tank, Transfer Pump, Pulp Storage cum Balance Tank

Automatic Juice Pasteurizer
EVAPORATION SECTION:

In concentration section, tomato juice with 5 brix would be concentrated to 12, 14, or 30 brix in multiple effect vacuum evaporators.

This will be two effect rising film type evaporation plant.

This juice is concentrated in the evaporator upto 30 brix for paste.

At this concentration, juice is converted into paste.

Then the concentrated paste is blended and pasteurized.

Pasteurized paste is transferred to a paste storage tank.

Major equipments: 1 Effect scrapped surface evaporator for tomato paste 2 Effect Forced Circulation Vacuum Evaporator - (Balance Tank, Graduated Flow Control Valve, Feed pump, Calandria, Vapour Separator, Condenser, Concentrate Recirculation Pump, Concentrate discharge Pump, Condensate Pump, Vacuum Pump, Vapour Duct, SS Pipes and Fittings, Seal Water Tank, Steam Supply System, Service Water Line, Control panel),

KETCHUP PREPARATION SECTION:

For ketch up, the juice is concentrated to 12-14% TS and then it is mixed with sugar solution and all spices. Then the ketch up is pasteurized and then allowed for packing.

Major equipments: -

Sugar Dissolving Vat, Sugar Solution Transfer Pump, Inline Filter, Blending Tank, Screw Pump, Paste Pasteurizer, Balance Tank, Transfer Pump (Lobe Type), Buffer Tank (Insulated)

PACKING SECTION:

Glass Bottle Packing For Tomato Puree/Ketch-Up - (Rotary Bottle Washing Machines, Inspection Conveyor (Semi-Automatic), Twin/Four Head Liquid Filling Machine for Ketch-up, Bottle Crowning and Sealing Machines (Automatic), Labeling Machine (Automatic)

Can Packing For Paste/Concentrate - (Hot Filling Screw Pump, Can body reformer, Can Flanger, Can bottom seamer, Semi Automatic Filling Machine, Can top seamer (Stationary Type), Lid embossing machine, Vacuum Tester, Canning Retorts, Steam Lines, Can Conveyor, Sticker Labeling Machine, Labeling Table)

Utility Section:

Steam Boiler with Water softener, Cooling Tower, pump piping, Air compressor, Effluent Treatment Plant, Boiler Chimney, All service pipelines

Approx. Rs 200 Lakh / UnitGet Latest Price

Product BrochureProduct Details:

Pepper & Onion Tomato Seasoning Processing Plant 

We are manufacturing & supplying complete Tomato processing machinery on turnkey basis for the production of Tomato Paste, Ketchup, Sauce, as well as single machines to meet specific requirements.

We design, manufacture and supply complete Sets of Tomato Ketchup & Paste & Puree processing line including:

• Tomato Washer
•  Sorting Conveyor
•  Elevator
•  Tomato Crushing
•  Tomato juice extraction with high efficiency Hot Break and Cold Break
•  Destoning / Pulping Machine
•  Tank
•  Transfer Pump
•  Tubular Preheater /Pasteurization
•  Vacuum Evaporator/continuous/forced circulation evaporator
•  Filling & Packaging

Tomato paste processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems of whole tomato.

Our lines are characterized from long-experience know-how, strong construction and energy saving.

The fresh tomato is processing into the transparent juice and cloudy juice, and then packing into the Can, Aseptic bags, sterile vats and other containers, achieving the purpose of cold chain or normal temperature.

Can be used to make as Tomato puree, Tomato Paste, Tomato Ketchup, Tomato Sauce, and Peeled Tomato in cans, concentrated tomato paste  

Capacity of the Plant: - 0.5/ 1/ 2/ 5/ 10/ 15 M Ton per Hour.

The packaging Product in cans, Bottles, Aseptic bag in Drums

Product Price :Get Latest Price

Product Details:

We are providing our important customers an exclusive range of quality assured Hot Break System. As a leading Manufacturer and Exporter, we offer a wide range. Owing to its attractive look and extraordinary design, the offered product is widely demanded by our customers. Get in touch to avail pocket friendly rates. Our excellent distribution system enables you to get it delivered to your doorstep in no time at affordable prices.

We can provide tomato processing line in cold-break and hot-break system starting from 1 to 20 ton/hour with different level of automation and different feeding systems of whole tomato.

Hot Break system has been specifically designed to instantaneously increase the temperature of big quantities of incoming product from ambient to inactivation temperature.

The Hot Brakes system generates thermal treatment that completely inactivates the pectic enzymatic activity.

This system for pre-heating tomato and guavas before juice extraction. HBS tomato paste processing line consists in raw product receiving, washing and sorting, chopping, pre-heating, refining, concentration, stocking, pasteurizing or sterilizing, hot or aseptic filling.

If you are oriented to high-consistency products as sauces, puree, ketchup, ragout and other by-products, you should choose a Hot Break System.

The HOT BREAK system, proposed by FBR-ELPO in the "MASTER HOT BREAK" version, features a closed circuit with a recirculation pump and heater, made up of cylindrical heating tubes for medium/small productions and elliptical tubes for high productions. Both solutions ensure the fast tomato pulp heating in short times.

Function Suitable for preheating of Tomatoes before juice extraction.

The raw inspected tomatos are crushed in the mill and get collected in the bottom tank. The crush is then circulated through the heat exchanger for preheating up to required temperature. After achieving the required temperature, the product is discharged to the Pulper for juice extraction. This process is required for the following - - Deactivating the enzymes, which are likely to be generated. - Getting good colour and maximum recovery. Better quality of the product. (Ranging Operating temp. from 85 to 100 DegreeC).

Features & Advantages

?? Better quality of the product.

?? Capacity to obtain very high consistency products.

?? Total absence of syneresis and black spots in the finished product.

?? Long cycles of no stop production.

?? Getting good colour and maximum recovery.

?? More quality of organoleptic characteristics, keeping of color and finished product.

?? Deactivating the enzymes likely to be generated

Capacity 1000 to 10000 Kg/Hr.

As per your need

We also offer any type of hot break system dimensions/specifications designed as per your specific requirements or special applications and Capacity.

Approx. Rs 75 Lakh / NoGet Latest Price

Product Details:

Suitable for the extraction and refining of fruit puree tomato and vegetable.

Shiva Engineers is composed of an extractor and of a refiner, complete with a double horizontal cylindrical body a double motor shaft, a double bearing structure a three phase electric motor, two safety devices and an internal washing device with sprayers with water and steam on two levels.

Shaft Support is precisely machined cast housing fitted with SKF Make Bearing Lubrication to bearing is with grease nipple.

Upper Stage Body of refiner is made of S.S 304 with pulping screen consist of 3 mm perforation outside and 1.5 mm perforation is inside the pulping screen & Lower Stage Body of refiner is made of S.S 304 with pulping screen consist of 1.5 mm perforation outside and 1.2 mm perforation is inside the pulping screen

Rotor is perfectly aligned inside the screen.
Washing can be done in place of body and screen
Rotor is made of S.S 304 blades are fitted in hub S.S Polished
Pulper arrangement to remove hub from shaft easily.
Rotor is supported by SKF make suitable heavy duty ball bearing at two places.
Electrical motor foot mounted is mounted on frame.
Electrical Panel with V.F.D for speed regulation
Frame mild steel duly painted

This extractor is used for the processing of a wide range of product into puree without seeds and skin. It is used for product refining phase.

Application
Tomatoes.
Apples, Pears, Apricots, etc.
Strawberries, cranberries, raspberries, etc.
Grapes.
Bananas and tropical fruits.
All kind of vegetables.

Capacity :- Min 500 Kg/Hr Max 10 Ton/Hr

Approx. Rs 50 Lakh / PieceGet Latest Price

Product Details:

Suitable to break fruit in fruit jam processing, fruit cream and fruit juice
Suitable also in tomato processing line to make concentrate juice, passata and sauces.
The hammer mill makes the first break then the Refinery separates the skin and seeds from puree pulp.
A heating system can be provided to increase the refiner yield.
The refiner is available with different screens hole in accordance with the output required.
For big capacity plant two Refineries Machine are provided.

The turbo extractor is designed for fine extraction of the fruit mash. It consists of housing, bearing, screen washing system, rotor with stainless blades, stainless screen.

The company also offers sets of equipment such as: service platform made of stainless or black steel, switchboard and transportation system for waste disposal

Production Range  :  Min 5000 Kg /Hr  Max 30.000 Kg/Hr
 Concentrated Mango Juice Processing Plant

 

Approx. Rs 100 Lakh / PieceGet Latest Price

Product Details:

Suitable to break fruit in fruit jam processing, fruit cream and fruit juice
Suitable also in tomato processing line to make concentrate juice, passata and sauces.
The hammer mill makes the first break then the Refinery separates the skin and seeds from puree pulp.
A heating system can be provided to increase the refiner yield.
The refiner is available with different screens hole in accordance with the output required.
For big capacity plant two Refineries Machine are provided.

The turbo extractor is designed for fine extraction of the fruit mash. It consists of housing, bearing, screen washing system, rotor with stainless blades, stainless screen.

The company also offers sets of equipment such as: service platform made of stainless or black steel, switchboard and transportation system for waste disposal

Production Range  :  Min 5000 Kg /Hr  Max 30.000 Kg/Hr

Approx. Rs 18 Lakh / PieceGet Latest Price

Product Details:

Tomato Ketchup / Paste / Sauce Processing Plant & Machinery

We manufacture and install tomato processing plant & machinery for tomato Paste, Ketchup, Sauce.

We supplied tomato processing equipments such as Tomato washer, conveyor, crushing, pasteurization, evaporation, filling & packaging bottles & pouches.

Tomato paste processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems of whole tomato.

Can be used to make as tomato puree tomato paste, tomato ketchup, tomato sauce and peeled tomato in cans.

The packaging product in cans, bottles, pouches, aseptic bag in drum

Capacity of the plant :- 0.5/1/2/5/10/15/20 Ton per hour.

Our lines are characterised from long-experience know-how, strong construction and energy saving.

Complete sets of tomato ketchup & paste & puree production line:

1. Washing Machine

2. Sorting Conveyor

3. Elevator

4. Crusher

5. Cold/Hot Break System

6. Tubular Preheater Pasteurizer

7. Pulping Machine

8. Vacuum Evaporator / Continuous / forced circulation evaporator

9. Filling Line-- Can Filling Machine / Bottle Filling Machine / Sachet filling Machine / Aseptic bag in drum filling machine