SHIVA ENGINEERS


Processing Plant & Machinery

We have proven our metal by fabricating state of the art Fruit & Dairy processing plant & machinery sauce and puree processing unit. Our cost effective range of fruit & dairy processing plant and machinery is known for offering accurate dairy product, tomato paste, tomato puree, tomato sauce & tomato ketchup processing results. Clients can purchase this premium & durable range at very economical rates from us.

Tomato Ketchup Processing Plant & Machinery

Tomato Ketchup Processing Plant & Machinery

Tomato Processing Plant & Machinery

We manufacture and install tomato processing plant & machinery for tomato Paste, Ketchup, Sauce.

We supplied tomato processing equipments such as Tomato washer, conveyor, crushing, pasteurization, evaporation, filling & packaging bottles & pouches.

Tomato paste processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems of whole tomato.

Can be used to make as tomato puree tomato paste, tomato ketchup, tomato sauce and peeled tomato in cans.

The packaging product in cans, bottles, pouches, aseptic bag in drum

Capacity of the plant :- 0.5/1/2/5/10/15/20 Ton per hour.

Our lines are characterised from long-experience know-how, strong construction and energy saving.

Complete sets of tomato ketchup & paste & puree production line:

1. Washing Machine

2. Sorting Conveyor

3. Elevator

4. Crusher

5. Cold/Hot Break System

6. Tubular Preheater Pasteurizer

7. Pulping Machine

8. Vacuum Evaporator / Continuous / forced circulation evaporator

9. Filling Line-- Can Filling Machine / Bottle Filling Machine / Sachet filling Machine / Aseptic bag in drum filling machine


Mango Processing Plant & Machinery

Mango Processing Plant & Machinery
Mango Processing Plant & Machinery

We are manufacturing & supplying complete mango processing machinery on turnkey basis for the production of mango pulp, juice & concentrated puree, as well as single machines to meet specific requirements.

Mango processing equipments are used for Washing, Sorting, Destoning, Pasteurization, Filling & Packaging.

Can be used to make as Mango Pulp, Mango Slice, Mango Concentrate, Mango Juice and puree, Mango chutney

Capacity of the Plant :- 0.5/1/2/5/10/15 M Ton per hour.

Complete sets of Mango Pulp & Juice Production Line:-
1. Washing Machine
2. Sorting Conveyor
3. Elevator
4. Pulping Machine / turbo refiners
5. Tubular Preheater Pasteurizer
6. Filling & Packaging Line - Can Filling Machine / Bottle Filling Machine / Aseptic bag Filling Machine / Gable top packaging / Easy to open can


Milk Processing Plant & Machinery

Milk Processing Plant & Machinery
Milk Processing Plant & Machinery

We are manufacturer of milk cooling tanks and milk processing machines, all necessities for a full technology cycle. Shiva Engineers is an Engineering Company involved in design and manufacturing of milk cooling tanks and milk processing machines, all necessities for a full technology cycle including reception and cooling of milk, pasteurization, separation, fermentation, packing of ready products.

1. Milk Cooling Tank 200-10000L
2. Plate Pasteurizer
3. Plate Heat Exchanger
4. Separator
5. Cooking stretching and molding machine
6. Automatic packing machine.

All our machinery are manufactured on customer requirement basis, for all popular kinds of dairy products such as fresh pasteurized milk, yogurt, sweet and sour cream, soft, hard and semi hard cheeses, white cheese in brine (feta), butter, ice-cream.


Fruit Juice Processing Machinery

Fruit Juice Processing Machinery
Fruit juice / beverages processing machinery

Fruit Juices are made from fruit pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Complete sets of Fruit Juice / Beverages and soft drinks Production Line :

1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization
8. Filling Line :- Automatic Bottle Filling Line with
Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.


Fruit & Vegetable Processing Plant

Fruit & Vegetable Processing Plant

Fresh Fruit & Vegetable Cleaning, Sorting, Grading & Packing Line

We specialize in the designing and manufacturing of vegetable processing machinery.
Complete lines and technology for vegetable processing as well as reliable service worldwide by our skilled engineering.
It is our goal to be of service to our customers as effectively as possible.
Vegetables processing line fully absorbs advantages of advanced equipment from abroad with many new technology and technique being the widely and advanced auto production line before quick-freezing in domestic market. and it is proved by hundreds of quick-freezing factories by practice from home and abroad the the line is scientific in design, reasonable in layout, reliable in running and convenient in operation, wide use in vegetable processing, effective in treatment, investment and energy saving, being the most ideal, advanced and economical production line

This machinery is for processing of fruit like Mango, Tomato, Guava, Orange & Banana Cleaning Sorting Grading & Packing.

Complete Sets of Vegetable Processing Production Line.

1. Slicing
2. Washing
3. Sorting
4. Blanching
5. Cooling
6. Dewatering
7. Quick Freezing
8. Packaging
9. Storting


Jam & Marmalade Processing Machinery

Jam & Marmalade Processing Machinery

Jam & Marmalade Production Line

Sun Engineers manufactures and installs complete plants and process for the production of Jam, Squash, Jellies and Marmalade.
We are manufacturing machinery plant for Jam, Squash, Jellies and Marmalade contains the following equipment:

  • Kettle
  • Conveyor
  • Press
  • Storage System
  • Mixing Units - Blending Units
  • Vacuum Pan
  • Filling & Packing Ling

 


Green Pea Processing Machinery

Green Pea Processing Machinery

Green Pea Processing Equipment

We can provide complete vegetable / pea lines for the processing of green peas, vegetables-IQF for capacities between 1 and 5 tons/hr. Our experience includes solutions for all steps of the processing of podded raw material:
Suitable for separation of grains from the pods.
Machine, rotor beater blades etc: are made out of S.S 304.
Conveyor is fitted with S.S rollers, flanged bearing on one side and take-up bearing on the other side for tensioning.
The apron conveyor belt is made out of food grade PVC quality.
The conveyor belt is endless.
The liners, guards covers, hoppers, etc. are made out of S.S.304
Reliability of vegetable processing machines, hygiene, precision and a long life.

Complete sets of pea processing production line.

1. Removal of light foreign matters, such as pods, leaves, etc.
2. Washing to remove sand, stones, stems, etc.
3. Blanching to maintain taste, colour and nutrients
4. Cooling
5. Freezing
6. Grading in different size
7. Weighing, Filling & Packaging into Bag, Can


Ginger Processing Machinery

Ginger Processing Machinery

We specialize in the designing and manufacturing of Ginger processing machinery.

Complete lines and technology for Ginger processing as well as reliable service worldwide by our skilled engineering.

It is our goal to be of service to our customers as effectively as possible.

Raw gingers are separated from roots and leaves.

The ginger is cleaned and separated from bad ginger.

Cleaned gingers are peeled and chopped and send to a soaking unit for a definite period.

Soaked gingers are dried in a specially designed dryer.

Essential oils and oleoresin extracted from the ginger.

The dried gingers are then pulverized to make it powder and further are packed as per requirements.


Complete Sets of Ginger Processing Production Line.

1. Washing
2. Sorting
3. Blanching
4. Cooling
5. Slicing
6. Crushing
7. Preheater / Pasteuriser
8. Filling & Packaging


Vegetable Processing & Freezing Machinery

Vegetable Processing & Freezing Machinery

Vegetable Processing & Freezing Machinery
Vegetable Processing Machinery/ Fresh cutting dicing & freezing lines to make salad/Slicer/Cube Making Machinery.
It includes sorting, cleaning, blanching, cooling, freezing, packing & storage.
We use most modern technology equipments in vegetable processing machinery.

Leafy vegetables processing
Leafy vegetables can be sorted on sorting conveyor/ tables. Cleaning is done in vegetable washer; blanching & cooling is done in belt type conveyor/chamber
Extra water removed on shaker/dewatering machine.
Vegetable inspection & metal detection on conveyor if quantity is more/large; optical sorter

Can be used.
Freezing by blast freezer/ IQF
Packed into bags & stored in cold rooms.
Transfer into refrigerated van to shopping mall/market.

Machinery description –
Leafy vegetable cube making machine.
This machine is PLC operated to make easy cubes. It is in SS 304.
Adjustable bolts are given for level adjustment.

Cube forming station
Hopper for opening, cleaning operation
Easy change parts
Cube making station
Easy change parts design
Plastic mould for easy alignment.
Adjustable knives
Pressing stroke adjustable
Safety switches are provided at necessary openings.
PLC operating program
Mould sizes are custom build.

Vegetable water filtration system
The vegetable water removed while pressing the block contains vegetable properties is filtered and stored in freezer & used as a shining water or vegetable water.
Vegetable water can be poured/injected into the easy cube block as a media.
Vegetable water preserving system
Vegetable water can preserved in ice form or in cold water form in cooling system.
The final vegetable cube is with vegetable water content
Best quality product due to addition of vegetable water.
Energy consumption saved due to improvement in freezing temp.

Silent Features
No contamination of product
Easy to operate
Easy to clean
Natural properties of vegetables are maintained.
Preventive Maintenance of cleaning is done by regular time interval.

Complete Sets of Vegetable Processing Production Line.

1. Slicing
2. Washing
3. Sorting
4. Blanching
5. Cooling
6. Dewatering
7. Quick Freezing
8. Packaging
9. Sorting


Pineapple Processing Plant & Machinery

Pineapple Processing Plant & Machinery

We manufacture and install Pineapple processing plant & machinery for pineapple juice & pineapple slice, tidbits.
We supplied pineapple processing equipments such as pineapple Washer, Converyor, Crushing, Pasteurization, Evaporation, Filling & Pacaging Bottles, Cans & aseptic bag.
Pineapple processing line starts from 250 Kg/Hr to 15 ton/hour with different level of automation and different feeding systems of sliced pineapples.
Can be usded to make as pineapple juice and sliced pineapple in cans.
The pacaging product in cans, bottles, aseptic bag in drum
Capacity of the plant:- 0.25/0.5/1/2/5/10/15 M Ton Per Hour.
Our lines are characterised from long-experience know-how, strong constuction and energy saving.

Complete sets of pineapple processing production line.

1. Washing Machine
2. Sorting Conveyor
3. Elevator
4. Crusher
5. Tublar Preheater Pasteurizer
6. Pulping Machine
7. Vacuum Evaporator
8. Filling Line Can Filling Machine / Bottle Filling
Machine / Aseptic bag in drum Filling Machine


Fruit Processing Plant & Machinery

We suggest controlled atmosphere warehouses or ripening rooms.                                                 Fresh ripened fruits & cleaned fruits give best quality juice                                                           Fruit juice consists of vitamins, proteins, pectin, minerals acids, essence, sugar – glucose, fructose sucrose & pigments, water.                                                                                                     Common cloudy products are
Clear juice single strength or concentrate
Concentrate or Puree single strength
Pulpy juice single strength or concentrate with insoluble solid particles or cloudy juice.
Fruit processing has been established to preserve organoleptic properties – aroma & colour of fruit.
Heat treatments are necessary to good/high yield & give microbial stability, to avoid browning phenomena & proteins/vitamins degradation.
Heat treatment varies with the pH value of fruits.  Low pH – [1.5-4.5] of fruits depend upon malic, citric & tartaric -organic acids.
Heat treatment is combination of temperature & holding time.
Deaeration system under vacuum is planned to avoid oxidation.
Preheating process inactivates fruit enzymes; original pectin can be retained. Pectin is very important.
Specific Pectolytic enzyme dosing creates breakdown of pectin to get a good yield & better juice concentration.
To get clear juice, sedimentation with fining agent & ultra filtration are next process after enzymation take place.
Two types of evaporation system
Forced circulation evaporator consists of tubular heat exchanger for evaporation of water vapors.
Multiple effect evaporators under vacuum – generated vapors are used from one effect to the next one to heat the product to make new vapors. The process involves the product flow from highest temperature to lowest temperature around 42-45°C. This saves considerable steam consumption.
Multiple effect falling film evaporators – product flows with more velocity in a thin film along the wall of vertical heat exchanger heated in shell.
Quick heating in less time compared to forced circulation system.
Better preserving product quality.
Fruit volatile aromas can be retained in evaporation process. Fresh fruits give good aroma concentrate; rotten fruits generate ethanol in aroma which rapidly degrades the quality.
Aroma recovery can be done in secondary condensate

Storage: -
The pulp & puree products are sterilized by tube in tube heat exchanger. While cloudy & clear juice- [fiber content below 5 %] by plate heat exchanger.  Super heated water is used as a heating media than direct live steam to avoid heating stress.

The sterilized product can be filled by filler in multilayer bags, or cans or pouches.
Capacity of the plant: - 0.5 To 20 M Ton per Hour.
Our lines are characterized from long-experience know-how, strong construction and energy saving.


Frozen Vegetable Processing Plant Machinery

FROZEN VEGETABLE MACHINERY 
we are the leading manufacture of frozen vegetable processing plant.
The complete processing line is available from 500kg per hr to 10 ton per hr.
We provide complete plant with processing line, cold storage , Refrigeration and IQF.
The plant supplied by us are very cost effective and easy to handle with low maintain-ens cost.
The Process Includes Conveyer System, Podding, Recovery, Sorting , Washing, Blanching, Cooling, De watering, and Finally Inspection.

Vegetable Processing & Freezing Machinery
Vegetable Processing Machinery/ Fresh cutting dicing & freezing lines to make salad/Slicer/Cube Making Machinery. 
It includes sorting, cleaning, blanching, cooling, freezing, packing & storage.
We use most modern technology equipments in vegetable processing machinery.

Leafy vegetables processing
Leafy vegetables can be sorted on sorting conveyor/ tables. Cleaning is done in vegetable washer; blanching & cooling is done in belt type conveyor/chamber
Extra water removed on shaker/dewatering machine.
Vegetable inspection & metal detection on conveyor if quantity is more/large; optical sorter

Can be used.
Freezing by blast freezer/ IQF 
Packed into bags & stored in cold rooms.
Transfer into refrigerated van to shopping mall/market.

Machinery description –
Leafy vegetable cube making machine.
This machine is PLC operated to make easy cubes. It is in SS 304.
Adjustable bolts are given for level adjustment.

Cube forming station
Hopper for opening, cleaning operation
Easy change parts
Cube making station
Easy change parts design
Plastic mould for easy alignment.
Adjustable knives
Pressing stroke adjustable
Safety switches are provided at necessary openings. 
PLC operating program
Mould sizes are custom build.

Vegetable water filtration system
The vegetable water removed while pressing the block contains vegetable properties is filtered and stored in freezer & used as a shining water or vegetable water.
Vegetable water can be poured/injected into the easy cube block as a media.
Vegetable water preserving system
Vegetable water can preserved in ice form or in cold water form in cooling system.
The final vegetable cube is with vegetable water content
Best quality product due to addition of vegetable water.
Energy consumption saved due to improvement in freezing temp.

Silent Features
No contamination of product
Easy to operate
Easy to clean
Natural properties of vegetables are maintained.
Preventive Maintenance of cleaning is done by regular time interval.

Complete Sets of Vegetable Processing Production Line.

1. Slicing 
2. Washing 
3. Sorting
4. Blanching 
5. Cooling
6. Dewatering 
7. Quick Freezing 
8. Packaging 
9. Sorting


 


SHIVA ENGINEERS
Arun Kulkarni (CEO)
T- Block, Plot No. S 33, MIDC Bhosari
Pune - 411026, Maharashtra, India


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