Tomato Processing Plant & Machinery
We manufacture and install tomato processing plant & machinery for tomato Paste, Ketchup, Sauce.
We supplied tomato processing equipments such as Tomato washer, conveyor, crushing, pasteurization, evaporation, filling & packaging bottles & pouches.
Tomato paste processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems of whole tomato.
Can be used to make as tomato puree tomato paste, tomato ketchup, tomato sauce and peeled tomato in cans.
The packaging product in cans, bottles, pouches, aseptic bag in drum
Capacity of the plant :- 0.5/1/2/5/10/15/20 Ton per hour.
Our lines are characterised from long-experience know-how, strong construction and energy saving.
Complete sets of tomato ketchup & paste & puree production line:
1. Washing Machine
2. Sorting Conveyor
5. Cold/Hot Break System
6. Tubular Preheater Pasteurizer
7. Pulping Machine
8. Vacuum Evaporator / Continuous / forced circulation evaporator
9. Filling Line-- Can Filling Machine / Bottle Filling Machine / Sachet filling Machine / Aseptic bag in drum filling machine
Fresh Fruit & Vegetable Cleaning, Sorting, Grading & Packing Line
We specialize in the designing and manufacturing of vegetable processing machinery.
Complete lines and technology for vegetable processing as well as reliable service worldwide by our skilled engineering.
It is our goal to be of service to our customers as effectively as possible.
Vegetables processing line fully absorbs advantages of advanced equipment from abroad with many new technology and technique being the widely and advanced auto production line before quick-freezing in domestic market. and it is proved by hundreds of quick-freezing factories by practice from home and abroad the the line is scientific in design, reasonable in layout, reliable in running and convenient in operation, wide use in vegetable processing, effective in treatment, investment and energy saving, being the most ideal, advanced and economical production line
This machinery is for processing of fruit like Mango, Tomato, Guava, Orange & Banana Cleaning Sorting Grading & Packing.
Complete Sets of Vegetable Processing Production Line.
7. Quick Freezing
Jam & Marmalade Production Line
Sun Engineers manufactures and installs complete plants and process for the production of Jam, Squash, Jellies and Marmalade.
We are manufacturing machinery plant for Jam, Squash, Jellies and Marmalade contains the following equipment:
We suggest controlled atmosphere warehouses or ripening rooms. Fresh ripened fruits & cleaned fruits give best quality juice Fruit juice consists of vitamins, proteins, pectin, minerals acids, essence, sugar – glucose, fructose sucrose & pigments, water. Common cloudy products are
Clear juice single strength or concentrate
Concentrate or Puree single strength
Pulpy juice single strength or concentrate with insoluble solid particles or cloudy juice.
Fruit processing has been established to preserve organoleptic properties – aroma & colour of fruit.
Heat treatments are necessary to good/high yield & give microbial stability, to avoid browning phenomena & proteins/vitamins degradation.
Heat treatment varies with the pH value of fruits. Low pH – [1.5-4.5] of fruits depend upon malic, citric & tartaric -organic acids.
Heat treatment is combination of temperature & holding time.
Deaeration system under vacuum is planned to avoid oxidation.
Preheating process inactivates fruit enzymes; original pectin can be retained. Pectin is very important.
Specific Pectolytic enzyme dosing creates breakdown of pectin to get a good yield & better juice concentration.
To get clear juice, sedimentation with fining agent & ultra filtration are next process after enzymation take place.
Two types of evaporation system
Forced circulation evaporator consists of tubular heat exchanger for evaporation of water vapors.
Multiple effect evaporators under vacuum – generated vapors are used from one effect to the next one to heat the product to make new vapors. The process involves the product flow from highest temperature to lowest temperature around 42-45°C. This saves considerable steam consumption.
Multiple effect falling film evaporators – product flows with more velocity in a thin film along the wall of vertical heat exchanger heated in shell.
Quick heating in less time compared to forced circulation system.
Better preserving product quality.
Fruit volatile aromas can be retained in evaporation process. Fresh fruits give good aroma concentrate; rotten fruits generate ethanol in aroma which rapidly degrades the quality.
Aroma recovery can be done in secondary condensate
The pulp & puree products are sterilized by tube in tube heat exchanger. While cloudy & clear juice- [fiber content below 5 %] by plate heat exchanger. Super heated water is used as a heating media than direct live steam to avoid heating stress.
The sterilized product can be filled by filler in multilayer bags, or cans or pouches.
Capacity of the plant: - 0.5 To 20 M Ton per Hour.
Our lines are characterized from long-experience know-how, strong construction and energy saving.